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Aprilia Mojito 150 2003 2004 2005 2006 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mojito 150 Model Nickname: Scarabeo 150 (regional variants) Codes Internal Code Lookup: Manual covers Mojito 150 models, often sharing components with Scarabeo 150 of the same era. Generation Generation Identifier: First Generation Mojito 150 👋 Introduction Market Position Product Category: Scooter Target Audience: Owners and independent repair shops of the Aprilia Mojito 150. Competitive Analysis Competitors Era: Competed with models like the Vespa LX150, Piaggio Liberty 150, and various Japanese 150cc scooters. Key Features Design Philosophy: Distinctive retro styling, inspired by the 1950s scooter aesthetic. Unique Selling Points: Stylish design, comfortable ride, good urban maneuverability. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF (Digital Download) Manual Scope: Comprehensive repair and maintenance for the specified model years. Page Count Page Count: 105 Pages 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnosis, component specifications, timing, and lubrication. Fuel System: Carburetor adjustment, fuel pump, fuel lines, and filter service. Ignition System: Ignition timing, spark plug specifications, CDI unit, and coil testing. Transmission Drivetrain: CVT (Continuously Variable Transmission) maintenance, variator, clutch, and belt service. Braking System: Front and rear brake caliper service, master cylinder, brake lines, fluid replacement, and bleeding procedures. Suspension Steering: Front fork overhaul, rear shock absorber replacement, steering bearing service. Electrical System: Wiring diagrams, lighting system, battery, starter motor, charging system, and fuse box details. Cooling System: If applicable (liquid-cooled variants), radiator, coolant, and fan service. Bodywork Chassis: Panel removal and installation, seat, storage compartment, and chassis inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, brake adjustments, and lubrication points. Troubleshooting: Diagnostic charts for common problems and their solutions. Disassembly Assembly: Step-by-step instructions for major component removal and reinstallation. Special Tools: Identification of specialized tools required for specific repair procedures. Torque Specifications: Torque values for critical fasteners to ensure proper assembly. Technical Depth Depth Level: Comprehensive, suitable for both experienced mechanics and DIY enthusiasts. Diagnostic Capabilities: Covers basic to advanced diagnostic procedures, including electrical testing. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchable Text: Likely searchable if the PDF was created from a digital source or scanned with OCR. Print Quality Printability: Designed for digital viewing, printable for workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, SOHC Displacement: 150cc (approximately 149.5cc) Bore X Stroke: Refer to manual for specific values (typically around 57.0mm x 58.6mm for similar Piaggio engines). Performance Horsepower: Estimated 12-14 HP (specific figure varies by market and tuning, refer to manual for precise figures). Torque: Refer to manual for specific torque figures. Fuel System Carburetor: Likely a Mikuni or Keihin carburetor (e.g., VM26 or similar). Manual will specify exact model and settings. Fuel Delivery: Gravity feed from fuel tank via fuel tap, or vacuum operated. Engine Cooling Cooling Method: Air-cooled (most common for this model). Lubrication Oil Type: API SG or higher, SAE 10W-40 or 15W-50 motorcycle specific oil. Manual will specify precise API and viscosity grade. Oil Capacity: Refer to manual for exact capacity (typically around 0.8 - 1.0 liters). 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch Type: Automatic centrifugal clutch Features Drive Belt: V-belt drive system with variator and torque converter. Final Drive: Gear reduction via gearbox and belt. 📐 Dimensions Exterior Length: Refer to manual for exact dimensions, but typically around 1900-2000 mm. Width: Refer to manual for exact dimensions, but typically around 700-750 mm. Height: Refer to manual for exact dimensions, but typically around 1100-1200 mm. Weights Dry Weight: Around 120-130 kg (specific figure varies by market, refer to manual). Gross Vehicle Weight: Refer to manual for GVWR. Cargo Storage Compartment: Under-seat storage, often with a glove box. Manual details access and capacity. Wheel Base Wheelbase: Refer to manual for exact wheelbase, typically around 1350-1400 mm. 🛡️ Safety Features Ratings Safety Standards: Designed to meet relevant European (e.g., Euro 2) and national safety standards for motorcycles/scooters. Active Features Braking System: Front and rear disc brakes (typically). Manual provides detailed specifications. Lighting: Headlight, taillight, brake lights, turn signals. Passive Features Frame Construction: Steel tube frame, details in manual. Tires: Manual specifies approved tire sizes and types (e.g., 120/70-12 front, 130/70-12 rear or similar). 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge, indicator lights. Manual details cluster operation. Driver Assistance ABS Availability: ABS was generally not standard or available on this model during this period. Connectivity Connectivity Features: N/A (No modern connectivity features like Bluetooth or smartphone integration). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually. Manual provides precise recommendation. Air Filter Cleaning: Check every 3,000 km, clean or replace as needed. Manual specifies. Spark Plug Replacement: Every 6,000-10,000 km, depending on plug type. Manual specifies....
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Aprilia Mojito 150 2003 2004 2005 2006 2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mojito 150
Model Nickname:
Scarabeo 150 (regional variants)
Codes
Internal Code Lookup:
Manual covers Mojito 150 models, often sharing components with Scarabeo 150 of the same era.
Generation
Generation Identifier:
First Generation Mojito 150
👋 Introduction
Market Position
Product Category:
Scooter
Target Audience:
Owners and independent repair shops of the Aprilia Mojito 150.
Competitive Analysis
Competitors Era:
Competed with models like the Vespa LX150, Piaggio Liberty 150, and various Japanese 150cc scooters.
Key Features
Design Philosophy:
Distinctive retro styling, inspired by the 1950s scooter aesthetic.
Unique Selling Points:
Stylish design, comfortable ride, good urban maneuverability.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF (Digital Download)
Manual Scope:
Comprehensive repair and maintenance for the specified model years.
Page Count
Page Count:
105 Pages
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnosis, component specifications, timing, and lubrication.
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, and filter service.
Ignition System:
Ignition timing, spark plug specifications, CDI unit, and coil testing.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) maintenance, variator, clutch, and belt service.
Braking System:
Front and rear brake caliper service, master cylinder, brake lines, fluid replacement, and bleeding procedures.
Suspension Steering:
Front fork overhaul, rear shock absorber replacement, steering bearing service.
Electrical System:
Wiring diagrams, lighting system, battery, starter motor, charging system, and fuse box details.
Cooling System:
If applicable (liquid-cooled variants), radiator, coolant, and fan service.
Bodywork Chassis:
Panel removal and installation, seat, storage compartment, and chassis inspection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, brake adjustments, and lubrication points.
Troubleshooting:
Diagnostic charts for common problems and their solutions.
Disassembly Assembly:
Step-by-step instructions for major component removal and reinstallation.
Special Tools:
Identification of specialized tools required for specific repair procedures.
Torque Specifications:
Torque values for critical fasteners to ensure proper assembly.
Technical Depth
Depth Level:
Comprehensive, suitable for both experienced mechanics and DIY enthusiasts.
Diagnostic Capabilities:
Covers basic to advanced diagnostic procedures, including electrical testing.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchable Text:
Likely searchable if the PDF was created from a digital source or scanned with OCR.
Print Quality
Printability:
Designed for digital viewing, printable for workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, SOHC
Displacement:
150cc (approximately 149.5cc)
Bore X Stroke:
Refer to manual for specific values (typically around 57.0mm x 58.6mm for similar Piaggio engines).
Performance
Horsepower:
Estimated 12-14 HP (specific figure varies by market and tuning, refer to manual for precise figures).
Torque:
Refer to manual for specific torque figures.
Fuel System
Carburetor:
Likely a Mikuni or Keihin carburetor (e.g., VM26 or similar). Manual will specify exact model and settings.
Fuel Delivery:
Gravity feed from fuel tank via fuel tap, or vacuum operated.
Engine Cooling
Cooling Method:
Air-cooled (most common for this model).
Lubrication
Oil Type:
API SG or higher, SAE 10W-40 or 15W-50 motorcycle specific oil. Manual will specify precise API and viscosity grade.
Oil Capacity:
Refer to manual for exact capacity (typically around 0.8 - 1.0 liters).
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Clutch Type:
Automatic centrifugal clutch
Features
Drive Belt:
V-belt drive system with variator and torque converter.
Final Drive:
Gear reduction via gearbox and belt.
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions, but typically around 1900-2000 mm.
Width:
Refer to manual for exact dimensions, but typically around 700-750 mm.
Height:
Refer to manual for exact dimensions, but typically around 1100-1200 mm.
Weights
Dry Weight:
Around 120-130 kg (specific figure varies by market, refer to manual).
Gross Vehicle Weight:
Refer to manual for GVWR.
Cargo
Storage Compartment:
Under-seat storage, often with a glove box. Manual details access and capacity.
Wheel Base
Wheelbase:
Refer to manual for exact wheelbase, typically around 1350-1400 mm.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant European (e.g., Euro 2) and national safety standards for motorcycles/scooters.
Active Features
Braking System:
Front and rear disc brakes (typically). Manual provides detailed specifications.
Lighting:
Headlight, taillight, brake lights, turn signals.
Passive Features
Frame Construction:
Steel tube frame, details in manual.
Tires:
Manual specifies approved tire sizes and types (e.g., 120/70-12 front, 130/70-12 rear or similar).
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, indicator lights. Manual details cluster operation.
Driver Assistance
ABS Availability:
ABS was generally not standard or available on this model during this period.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually. Manual provides precise recommendation.
Air Filter Cleaning:
Check every 3,000 km, clean or replace as needed. Manual specifies.
Spark Plug Replacement:
Every 6,000-10,000 km, depending on plug type. Manual specifies.
Cvt Belt Inspection:
Inspect every 6,000 km, replace as recommended (typically every 10,000-15,000 km). Manual provides exact intervals and belt part numbers.
Brake Fluid Replacement:
Every 2 years, or as specified by the manual.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4. Manual will specify exact type.
Gear Oil Type:
Refer to manual for specific gear oil viscosity and API rating for the final drive.
Known Issues
Common Wear Items:
CVT belt, variator rollers, brake pads, tires, and suspension bushings are common wear items.
Electrical Gremlins:
Some models may experience minor electrical issues over time; the manual's wiring diagrams are crucial for diagnosis.
Carburetor Tuning:
Carburetors may require periodic cleaning and adjustment, especially with fuel quality variations.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer, known for its performance motorcycles and scooters.
Model Evolution
Model Introduction:
The Mojito line was introduced to cater to the retro-styled scooter market, often sharing platforms with Piaggio/Vespa models.
Production
Production Period:
Model years 2003-2007 as specified.
Manufacturing Location:
Typically manufactured in Italy or other Piaggio Group facilities.
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards may not be widely publicized, the Mojito line received acclaim for its distinctive retro styling.
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