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Aprilia Mojito 50-125-150 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Mojito (Custom/Retro Style Scooter) Sub Models Covered: 50, 125, 150 Codes Engine Codes Likely Covered: Rotax 2-stroke (50cc), Piaggio 4-stroke (125cc/150cc) Chassis Codes Likely Covered: Custom, Retro 👋 Introduction Market Position Market Segment: Retro-styled urban commuter scooters, popular for their distinctive aesthetic and ease of use. Competitive Analysis Key Competitors Era: Competes with other retro-styled scooters from brands like Vespa, Lambretta (historical influence), and other manufacturers offering similarly styled urban mobility solutions. Key Features Vehicle Design Philosophy: Emphasizes a unique, vintage-inspired design combined with modern scooter practicality and performance. Key Features Manual Manual Value Proposition: Provides definitive, dealer-level technical information to empower owners and independent workshops for accurate and efficient repairs and maintenance. Manual Usefulness Target Audience: Aprilia Mojito owners, DIY mechanics, independent motorcycle repair shops, and restorers. 📋 Manual Details Coverage Areas Coverage Breadth: Complete A-Z service, repair, and maintenance for all Mojito 50, 125, and 150 models. Page Count Estimated Page Count: Likely 300-600 pages (typical for comprehensive workshop manuals of this scope). Manual Type Manual Type: Workshop Service & Repair Manual. Language Language: English (assumed based on common industry practice for international distribution, but specific language should be confirmed by seller). Format Format: Digital Download (Instant Access). 📖 Manual Coverage Systems Covered Engine Systems: Complete engine overhaul, carburetor/fuel injection tuning, ignition system, cooling system (liquid/air), exhaust system, lubrication system, starting system, electrical components. Transmission Systems: Automatic transmission (CVT), drive belts, clutch, torque converter, gearbox maintenance and repair. Chassis Systems: Frame inspection and repair, suspension (front fork, rear shock absorber), steering system, wheel bearing service, hub maintenance. Braking Systems: Hydraulic brake system (front and rear), brake caliper servicing, master cylinder overhaul, brake pad replacement, brake fluid specifications and bleeding procedures. Electrical Systems: Wiring diagrams, battery service, lighting system (headlight, taillight, indicators), charging system (stator, regulator/rectifier), horn, starter motor, fuses, electronic control unit (ECU) troubleshooting (if applicable). Bodywork And Trim: Body panel removal and installation, seat servicing, fairing repair, storage compartment access, cosmetic restoration. Procedures Included Maintenance Procedures: Routine service checks, oil changes, filter replacements (air, oil, fuel), spark plug servicing, coolant flushing, brake fluid replacement, tire pressure checks, chain adjustment (if applicable). Diagnostic Procedures: Troubleshooting guides for common problems, symptom-based diagnostics, electrical system testing, engine performance issues, starting difficulties. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major systems. Performance Tuning: Carburetor adjustment, ignition timing (if adjustable), driveability enhancements. Technical Depth Technical Depth: Comprehensive, ranging from basic owner maintenance to complete engine rebuilds and complex electrical diagnostics. Comparable to dealership technician manuals. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) - standard for digital manuals, ensuring compatibility across devices. Print Quality Print Quality Suitability: High resolution for clear text and diagrams, suitable for printing at home or professionally. Binding Type Binding Type: N/A (Digital Download - no physical binding). Paper Type Paper Type: N/A (Digital Download - no physical paper). ⚙️ Engine Specifications Primary Engine 50Cc Engine Type 50Cc: 2-Stroke, Single Cylinder (likely Piaggio or Rotax engine). Displacement 50Cc: Approximately 49cc. Cooling System 50Cc: Air-cooled (common for 50cc 2-strokes). Primary Engine 125Cc Engine Type 125Cc: 4-Stroke, Single Cylinder (likely Piaggio LEADER or similar). Displacement 125Cc: Approximately 124cc. Cooling System 125Cc: Air-cooled or Liquid-cooled (depending on specific sub-model, liquid-cooled is more probable for 125cc Piaggio engines of that era). Primary Engine 150Cc Engine Type 150Cc: 4-Stroke, Single Cylinder (likely Piaggio LEADER or similar). Displacement 150Cc: Approximately 150cc. Cooling System 150Cc: Air-cooled or Liquid-cooled (depending on specific sub-model, liquid-cooled is more probable for 150cc Piaggio engines of that era). Performance Horsepower 50Cc: Typically 4-6 HP (stock). Horsepower 125Cc: Typically 10-15 HP (stock). Horsepower 150Cc: Typically 12-18 HP (stock). Fuel System Fuel Delivery 50Cc: Carburetor (e.g., Dell'Orto SHA or PHVA). Fuel Delivery 125Cc 150Cc: Carburetor or Electronic Fuel Injection (EFI) depending on model year and market. Recommended Fuel Octane: Unleaded gasoline, Octane rating as per Aprilia specifications (typically 87-91 RON). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT). Optional Optional Transmission: N/A (CVT is standard for all Mojito models). Features Clutch Type: Automatic centrifugal clutch. Drive System: Belt drive to rear wheel. Transmission Fluid Type: Specific CVT lubricant, refer to manual for exact specifications and change intervals. 📐 Dimensions Exterior Wheelbase Approximate: Around 1270-1300 mm (varies slightly by model). Seat Height Approximate: Around 770-790 mm. Weights Dry Weight Approximate 50Cc: Around 95-105 kg. Dry Weight Approximate 125Cc 150Cc: Around 110-125 kg. Fuel Tank Capacity: Approximately 7-8 liters. 🛡️ Safety Features Ratings Safety Ratings: As a scooter, does not typically undergo automotive crash safety ratings (e.g., NHTSA, Euro NCAP). Safety relies on rider competence and adherence to traffic laws. Active Features Braking System Type: Front disc brake, Rear drum or disc brake (depending on model/year). Lighting System: Headlight (halogen), taillight, brake light, front...
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Aprilia Mojito 50-125-150 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mojito (Custom/Retro Style Scooter)
Sub Models Covered:
50, 125, 150
Codes
Engine Codes Likely Covered:
Rotax 2-stroke (50cc), Piaggio 4-stroke (125cc/150cc)
Chassis Codes Likely Covered:
Custom, Retro
👋 Introduction
Market Position
Market Segment:
Retro-styled urban commuter scooters, popular for their distinctive aesthetic and ease of use.
Competitive Analysis
Key Competitors Era:
Competes with other retro-styled scooters from brands like Vespa, Lambretta (historical influence), and other manufacturers offering similarly styled urban mobility solutions.
Key Features Vehicle
Design Philosophy:
Emphasizes a unique, vintage-inspired design combined with modern scooter practicality and performance.
Key Features Manual
Manual Value Proposition:
Provides definitive, dealer-level technical information to empower owners and independent workshops for accurate and efficient repairs and maintenance.
Manual Usefulness
Target Audience:
Aprilia Mojito owners, DIY mechanics, independent motorcycle repair shops, and restorers.
📋 Manual Details
Coverage Areas
Coverage Breadth:
Complete A-Z service, repair, and maintenance for all Mojito 50, 125, and 150 models.
Page Count
Estimated Page Count:
Likely 300-600 pages (typical for comprehensive workshop manuals of this scope).
Manual Type
Manual Type:
Workshop Service & Repair Manual.
Language
Language:
English (assumed based on common industry practice for international distribution, but specific language should be confirmed by seller).
Format
Format:
Digital Download (Instant Access).
📖 Manual Coverage
Systems Covered
Engine Systems:
Complete engine overhaul, carburetor/fuel injection tuning, ignition system, cooling system (liquid/air), exhaust system, lubrication system, starting system, electrical components.
Transmission Systems:
Automatic transmission (CVT), drive belts, clutch, torque converter, gearbox maintenance and repair.
Chassis Systems:
Frame inspection and repair, suspension (front fork, rear shock absorber), steering system, wheel bearing service, hub maintenance.
Braking Systems:
Hydraulic brake system (front and rear), brake caliper servicing, master cylinder overhaul, brake pad replacement, brake fluid specifications and bleeding procedures.
Electrical Systems:
Wiring diagrams, battery service, lighting system (headlight, taillight, indicators), charging system (stator, regulator/rectifier), horn, starter motor, fuses, electronic control unit (ECU) troubleshooting (if applicable).
Bodywork And Trim:
Body panel removal and installation, seat servicing, fairing repair, storage compartment access, cosmetic restoration.
Procedures Included
Maintenance Procedures:
Routine service checks, oil changes, filter replacements (air, oil, fuel), spark plug servicing, coolant flushing, brake fluid replacement, tire pressure checks, chain adjustment (if applicable).
Diagnostic Procedures:
Troubleshooting guides for common problems, symptom-based diagnostics, electrical system testing, engine performance issues, starting difficulties.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major systems.
Performance Tuning:
Carburetor adjustment, ignition timing (if adjustable), driveability enhancements.
Technical Depth
Technical Depth:
Comprehensive, ranging from basic owner maintenance to complete engine rebuilds and complex electrical diagnostics. Comparable to dealership technician manuals.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format) - standard for digital manuals, ensuring compatibility across devices.
Print Quality
Print Quality Suitability:
High resolution for clear text and diagrams, suitable for printing at home or professionally.
Binding Type
Binding Type:
N/A (Digital Download - no physical binding).
Paper Type
Paper Type:
N/A (Digital Download - no physical paper).
⚙️ Engine Specifications
Primary Engine 50Cc
Engine Type 50Cc:
2-Stroke, Single Cylinder (likely Piaggio or Rotax engine).
Displacement 50Cc:
Approximately 49cc.
Cooling System 50Cc:
Air-cooled (common for 50cc 2-strokes).
Primary Engine 125Cc
Engine Type 125Cc:
4-Stroke, Single Cylinder (likely Piaggio LEADER or similar).
Displacement 125Cc:
Approximately 124cc.
Cooling System 125Cc:
Air-cooled or Liquid-cooled (depending on specific sub-model, liquid-cooled is more probable for 125cc Piaggio engines of that era).
Primary Engine 150Cc
Engine Type 150Cc:
4-Stroke, Single Cylinder (likely Piaggio LEADER or similar).
Displacement 150Cc:
Approximately 150cc.
Cooling System 150Cc:
Air-cooled or Liquid-cooled (depending on specific sub-model, liquid-cooled is more probable for 150cc Piaggio engines of that era).
Performance
Horsepower 50Cc:
Typically 4-6 HP (stock).
Horsepower 125Cc:
Typically 10-15 HP (stock).
Horsepower 150Cc:
Typically 12-18 HP (stock).
Fuel System
Fuel Delivery 50Cc:
Carburetor (e.g., Dell'Orto SHA or PHVA).
Fuel Delivery 125Cc 150Cc:
Carburetor or Electronic Fuel Injection (EFI) depending on model year and market.
Recommended Fuel Octane:
Unleaded gasoline, Octane rating as per Aprilia specifications (typically 87-91 RON).
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT).
Optional
Optional Transmission:
N/A (CVT is standard for all Mojito models).
Features
Clutch Type:
Automatic centrifugal clutch.
Drive System:
Belt drive to rear wheel.
Transmission Fluid Type:
Specific CVT lubricant, refer to manual for exact specifications and change intervals.
📐 Dimensions
Exterior
Wheelbase Approximate:
Around 1270-1300 mm (varies slightly by model).
Seat Height Approximate:
Around 770-790 mm.
Weights
Dry Weight Approximate 50Cc:
Around 95-105 kg.
Dry Weight Approximate 125Cc 150Cc:
Around 110-125 kg.
Fuel Tank Capacity:
Approximately 7-8 liters.
🛡️ Safety Features
Ratings
Safety Ratings:
As a scooter, does not typically undergo automotive crash safety ratings (e.g., NHTSA, Euro NCAP). Safety relies on rider competence and adherence to traffic laws.
Active Features
Braking System Type:
Front disc brake, Rear drum or disc brake (depending on model/year).
Lighting System:
Headlight (halogen), taillight, brake light, front and rear turn signals.
Passive Features
Frame Construction:
Steel frame providing structural integrity.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, fuel gauge (mechanical or electronic), indicator lights, odometer, trip meter.
Driver Assistance
ABS Availability:
ABS was not standard or widely available on most Mojito models during its primary production run, especially the 50cc versions. Some later 125/150cc models might have offered it as an option.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 3,000-5,000 km or annually, refer to specific manual for exact mileage.
Air Filter Maintenance:
Inspect every 2,000-3,000 km, replace as needed or per manual schedule.
Spark Plug Replacement:
Typically every 6,000-10,000 km, depending on plug type.
Transmission Belt Inspection:
Inspect every 5,000-10,000 km, replace based on wear or mileage.
Brake Fluid Replacement:
Typically every 2 years to maintain system performance.
Fluid Specifications
Engine Oil Type 50Cc:
2-stroke oil, JASO FD or TCW3 rated, pre-mix or separate oil injection system (as applicable).
Engine Oil Type 125Cc 150Cc:
4-stroke motorcycle oil, SAE 10W-40 or 15W-50, API SG/SH or higher, JASO MA/MA2.
Coolant Type:
If liquid-cooled: Ethylene glycol based antifreeze, mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for specific DOT rating).
Known Issues
Common Wear Items:
CVT drive belt, tires, brake pads, spark plugs, battery, suspension bushings.
Carburetor Issues 50Cc:
Clogged jets due to infrequent use or poor fuel quality, idle instability.
Electrical Gremlins:
Corroded electrical connectors, faulty voltage regulator (common on many scooters), aging wiring harnesses.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian manufacturer with a strong pedigree in motorcycle racing and high-performance scooters, known for innovative design and engineering.
Model Evolution
Mojito Design Era:
The Mojito was introduced in the late 1990s/early 2000s, designed to capture the retro scooter market with a distinctive style reminiscent of classic scooters.
Engine Updates:
Evolved from 2-stroke 50cc engines to more powerful and cleaner 4-stroke engines (125cc and 150cc) to meet emissions standards and offer improved performance.
Production
Production Period:
Produced through the 2000s and early 2010s, with various updates and engine iterations during its production run.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
While specific awards for the Mojito model itself are not widely documented as a category winner, Aprilia as a brand has received numerous accolades in motorcycle racing and design innovation throughout its history.
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