Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 2002 Introduction Market Position Product Niche: Essential tool for Aprilia Pegaso 650 2002 owners and independent workshops seeking official dealer-level repair information. Competitive Analysis Value Proposition: Provides the same detailed, step-by-step instructions and diagrams used by authorized Aprilia technicians, ensuring accurate and efficient repairs. Key Features Ease Of Use: Designed for simplicity and directness, making complex procedures understandable. Completeness: Covers every aspect of the vehicle, from minor adjustments to major overhauls. Manual Details Coverage Areas Primary Coverage: Complete workshop service and repair procedures Secondary Coverage: Maintenance, troubleshooting, diagnostics, electrical diagrams Page Count Estimated Page Count: Likely 300-500 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Repair Manual Language Language: English (implied by product description; official manuals often multilingual) Format Format: PDF Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, torque specifications, cylinder head, pistons, crankshaft, camshafts Fuel System: Carburetor (or fuel injection system if applicable for 2002 model), fuel pump, fuel filter, fuel tank, fuel lines Cooling System: Radiator, cooling fan, water pump, coolant specifications, thermostat, hoses Electric System: Wiring diagrams, battery, starter motor, alternator, ignition system, lighting, sensors, fuses, relays Chassis And Suspension: Frame, front fork (telescopic), rear shock absorber, swingarm, wheel bearings, steering head bearings Brakes: Front and rear brake systems (hydraulic disc), brake fluid specifications, caliper service, master cylinder Wheels And Tires: Wheel types, tire sizes, tire pressure specifications, wheel balancing Exhaust System: Exhaust pipes, muffler, gaskets, emissions control (if applicable) Bodywork And Fairings: Panel removal and installation, seat, fuel tank installation, fairing components Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, chain adjustment, brake pad inspection Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable) Repair And Rebuild: Complete engine rebuilds, suspension overhauls, brake system repairs Electrical Diagnostics: Tracing electrical faults using wiring diagrams, testing components Setting Up And Adjustment: Carburetor synchronization, idle speed adjustment, clutch adjustment, throttle cable adjustment Technical Depth Depth: Comprehensive, from basic user-level maintenance to in-depth mechanical and electrical repairs, suitable for professional technicians Manual Specifications File Format Compatibility: Adobe PDF Reader, WinZip Platform Compatibility: All versions of Windows & Mac Features: Zoom in/out functionality Print Quality Quality: High-quality digital reproduction of original factory documentation Binding Type Type: Digital (PDF) Paper Type Type: N/A (Digital Format) Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke Displacement: 650 cc (approximate, specific variant may differ slightly) Bore X Stroke: Typically around 100 mm x 82 mm (check specific model variant for exact figures) Cooling Method: Liquid-cooled Valve Train: SOHC (Single Overhead Camshaft), 4 valves Performance Horsepower: Approximately 48-50 HP (at 6,500 rpm) Torque: Approximately 55-58 Nm (at 5,500 rpm) Fuel System Fuel Delivery: Carburetor (Mikuni BSR32 or similar) for the 2002 model year Ignition System: Electronic ignition Engine Oil Recommended Oil Viscosity: 10W-40 (API SG or higher) Oil Capacity With Filter Change: Approximately 2.5 - 2.8 liters Transmission Standard Type: 5-speed manual transmission Clutch Type: Wet, multi-plate Features Final Drive: Chain drive Transmission Oil Recommended Fluid: Motorcycle-specific gear oil (e.g., SAE 80W-90, API GL-4) Dimensions Exterior Length: Approx. 2180 mm Width: Approx. 800 mm Height: Approx. 1270 mm Weights Dry Weight: Approx. 168 kg Gross Vehicle Weight Rating: Approx. 370 kg Fuel Capacity Tank Capacity: 20 liters Safety Features Active Features Braking System Front: Single 300mm hydraulic disc with dual-piston caliper Braking System Rear: Single 220mm hydraulic disc with single-piston caliper Suspension Front: 41mm telescopic fork, approx. 170mm travel Suspension Rear: Monoshock with adjustable preload, approx. 160mm travel Passive Features Lighting: Halogen headlight, LED taillight Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, LCD display for odometer, trip meter, coolant temperature. Driver Assistance ABS: Not typically standard on the 2002 model, optional depending on market/trim. Connectivity Usb Charging: Not applicable to original 2002 specification; aftermarket additions possible. Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km or annually Valve Clearance Check: Every 10,000 - 15,000 km Chain Maintenance: Clean and lubricate every 500-1,000 km, adjust tension as needed. Fluid Specifications Brake Fluid Type: DOT 4 Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors Known Issues Common Wear Items: Clutch plates, rear shock absorber seals, steering head bearings, chain and sprockets. Electrical Potential Problems: Occasional issues with rectifier/regulator or stator on higher mileage units, wiring harness wear. Vehicle History Brand Heritage Manufacturer Origin: Italy Model Evolution Segment: Dual-sport / Adventure-touring motorcycle Development Focus: Blending on-road comfort with light off-road capability.