🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 1997 Product Name: 1997 Aprilia Pegaso 650 Workshop Repair Manual 👋 Introduction Market Position Market Position: The Aprilia Pegaso 650 (often referred to by its earlier iterations such as the 1995 model) positioned itself as a versatile dual-sport motorcycle, blending off-road capability with on-road comfort. It appealed to riders looking for an adventure touring or light trail-capable machine with a distinct Italian flair. Competitive Analysis Competitive Landscape: Competed with other popular dual-sport motorcycles of its era, such as the BMW F650 Funduro, Kawasaki KLR650, and Suzuki DR650, offering a blend of performance, styling, and practical utility. Key Features Key Features: Known for its distinctive styling, capable single-cylinder engine, and adaptability for both commuting and light adventure riding. The manual ensures owners can maintain and repair this unique machine effectively. 📋 Manual Details Coverage Areas Coverage Summary: Covers general information, service and setting up, engine, fuel supply system, cooling system, electrical system, chassis parts, and repair information for the 1997 Aprilia Pegaso 650. Also provides insights for the 1995 model. Page Count Page Count: Not Specified Manual Type Manual Type: Workshop Repair Manual / Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of the Aprilia Pegaso 650 engine, including internal components, tuning, troubleshooting, and complete rebuild procedures. Fuel System: Comprehensive information on the fuel supply system, including carburetor settings, fuel pump operation, fuel lines, and fuel tank maintenance. Cooling System: Detailed procedures for inspecting, maintaining, and repairing the cooling system, including coolant specifications and radiator service. Electrical System: Extensive coverage of the electrical system, including wiring diagrams, component testing (ignition, lighting, starter, battery), and troubleshooting electrical faults. Chassis Components: Information pertaining to chassis parts, encompassing suspension, steering, brakes, wheels, and general frame maintenance. Procedures Included Maintenance Procedures: Step-by-step guides for routine maintenance tasks, including oil changes, filter replacements, chain adjustment, and general inspection. Repair Procedures: Detailed instructions for diagnosing and repairing common and complex issues across all major vehicle systems. Troubleshooting: Systematic troubleshooting guides for identifying and resolving performance problems and operational faults. Technical Depth Technical Depth: High-quality, professional-level detail suitable for both experienced technicians and dedicated enthusiasts seeking in-depth understanding and repair capabilities. 📊 Manual Specifications File Format File Format Details: PDF format, compatible with all versions of Windows and Mac operating systems. Requires Adobe PDF Reader. Print Quality Print Quality: Implied high-quality reproduction suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Engine Displacement: 652 cc (39.7 cubic inches) Bore X Stroke: 100 mm x 83.6 mm (approximate, may vary slightly by specific sub-model or source) Compression Ratio: 9.5:1 (typical) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approximately 45-48 hp @ 6,500 rpm (typical for the era) Torque: Approximately 52-55 Nm @ 5,000 rpm (typical for the era) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHM40 or similar) Fuel Type: Unleaded gasoline Fuel Capacity: Approx. 14-16 Liters (3.7-4.2 US Gallons) Lubrication Oil Capacity: Approx. 2.0 - 2.5 Liters (with filter change) Recommended Oil Grade: 10W-40 or 20W-50 motorcycle specific (check manual for exact API classification) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Final Drive: O-ring sealed chain Features Clutch Type: Wet multi-plate, cable operated Transmission Oil: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (check manual for specifics) 📐 Dimensions Exterior Length: Approx. 2200 mm Width: Approx. 850 mm Height: Approx. 1400 mm (at handlebars) Weights Dry Weight: Approx. 185 kg Wet Weight: Approx. 200 kg (with fluids) Wheels Tires Front Tire Size: 90/90-21 Rear Tire Size: 130/80-17 Front Brake: Single disc, hydraulic, 300 mm diameter Rear Brake: Single disc, hydraulic, 220 mm diameter Suspension Front Suspension Type: Telescopic forks Front Suspension Travel: Approx. 170-180 mm Rear Suspension Type: Monoshock with adjustable pre-load and rebound damping Rear Suspension Travel: Approx. 170-180 mm 🛡️ Safety Features Ratings Safety Features: Dual disc brakes provide effective stopping power. Chain drive offers a direct power transfer. The robust chassis and suspension contribute to stable handling. Active Features Active Safety: Disc brakes (front and rear) with hydraulic actuation offer good modulation and stopping performance for its class. Passive Features Passive Safety: The motorcycle's construction, including frame integrity and bodywork design, provides a degree of protection. While not equipped with modern rider aids like ABS or airbags, its mechanical design prioritizes rider control. 💡 Technology Features Infotainment Infotainment System: N/A - This era of motorcycle typically lacks integrated infotainment systems. Focus is on core mechanical and electrical functions. Driver Assistance Rider Assistance Features: None. Basic motorcycle technology focused on engine performance, braking, and rider controls. Connectivity Connectivity Features: None. No digital connectivity features are present. 🔧 Maintenance Service...
The Aprilia Pegaso 650 (often referred to by its earlier iterations such as the 1995 model) positioned itself as a versatile dual-sport motorcycle, blending off-road capability with on-road comfort. It appealed to riders looking for an adventure touring or light trail-capable machine with a distinct Italian flair.
Competitive Analysis
Competitive Landscape:
Competed with other popular dual-sport motorcycles of its era, such as the BMW F650 Funduro, Kawasaki KLR650, and Suzuki DR650, offering a blend of performance, styling, and practical utility.
Key Features
Key Features:
Known for its distinctive styling, capable single-cylinder engine, and adaptability for both commuting and light adventure riding. The manual ensures owners can maintain and repair this unique machine effectively.
📋 Manual Details
Coverage Areas
Coverage Summary:
Covers general information, service and setting up, engine, fuel supply system, cooling system, electrical system, chassis parts, and repair information for the 1997 Aprilia Pegaso 650. Also provides insights for the 1995 model.
Page Count
Page Count:
Not Specified
Manual Type
Manual Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed coverage of the Aprilia Pegaso 650 engine, including internal components, tuning, troubleshooting, and complete rebuild procedures.
Fuel System:
Comprehensive information on the fuel supply system, including carburetor settings, fuel pump operation, fuel lines, and fuel tank maintenance.
Cooling System:
Detailed procedures for inspecting, maintaining, and repairing the cooling system, including coolant specifications and radiator service.
Electrical System:
Extensive coverage of the electrical system, including wiring diagrams, component testing (ignition, lighting, starter, battery), and troubleshooting electrical faults.
Chassis Components:
Information pertaining to chassis parts, encompassing suspension, steering, brakes, wheels, and general frame maintenance.
Procedures Included
Maintenance Procedures:
Step-by-step guides for routine maintenance tasks, including oil changes, filter replacements, chain adjustment, and general inspection.
Repair Procedures:
Detailed instructions for diagnosing and repairing common and complex issues across all major vehicle systems.
Troubleshooting:
Systematic troubleshooting guides for identifying and resolving performance problems and operational faults.
Technical Depth
Technical Depth:
High-quality, professional-level detail suitable for both experienced technicians and dedicated enthusiasts seeking in-depth understanding and repair capabilities.
📊 Manual Specifications
File Format
File Format Details:
PDF format, compatible with all versions of Windows and Mac operating systems. Requires Adobe PDF Reader.
Print Quality
Print Quality:
Implied high-quality reproduction suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Engine Displacement:
652 cc (39.7 cubic inches)
Bore X Stroke:
100 mm x 83.6 mm (approximate, may vary slightly by specific sub-model or source)
Compression Ratio:
9.5:1 (typical)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 45-48 hp @ 6,500 rpm (typical for the era)
Torque:
Approximately 52-55 Nm @ 5,000 rpm (typical for the era)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHM40 or similar)
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approx. 14-16 Liters (3.7-4.2 US Gallons)
Lubrication
Oil Capacity:
Approx. 2.0 - 2.5 Liters (with filter change)
Recommended Oil Grade:
10W-40 or 20W-50 motorcycle specific (check manual for exact API classification)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Final Drive:
O-ring sealed chain
Features
Clutch Type:
Wet multi-plate, cable operated
Transmission Oil:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (check manual for specifics)
📐 Dimensions
Exterior
Length:
Approx. 2200 mm
Width:
Approx. 850 mm
Height:
Approx. 1400 mm (at handlebars)
Weights
Dry Weight:
Approx. 185 kg
Wet Weight:
Approx. 200 kg (with fluids)
Wheels Tires
Front Tire Size:
90/90-21
Rear Tire Size:
130/80-17
Front Brake:
Single disc, hydraulic, 300 mm diameter
Rear Brake:
Single disc, hydraulic, 220 mm diameter
Suspension
Front Suspension Type:
Telescopic forks
Front Suspension Travel:
Approx. 170-180 mm
Rear Suspension Type:
Monoshock with adjustable pre-load and rebound damping
Rear Suspension Travel:
Approx. 170-180 mm
🛡️ Safety Features
Ratings
Safety Features:
Dual disc brakes provide effective stopping power. Chain drive offers a direct power transfer. The robust chassis and suspension contribute to stable handling.
Active Features
Active Safety:
Disc brakes (front and rear) with hydraulic actuation offer good modulation and stopping performance for its class.
Passive Features
Passive Safety:
The motorcycle's construction, including frame integrity and bodywork design, provides a degree of protection. While not equipped with modern rider aids like ABS or airbags, its mechanical design prioritizes rider control.
💡 Technology Features
Infotainment
Infotainment System:
N/A - This era of motorcycle typically lacks integrated infotainment systems. Focus is on core mechanical and electrical functions.
Driver Assistance
Rider Assistance Features:
None. Basic motorcycle technology focused on engine performance, braking, and rider controls.
Connectivity
Connectivity Features:
None. No digital connectivity features are present.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or annually (refer to manual for exact mileage and time interval).
Spark Plug Replacement:
Approximately every 10,000 - 15,000 km (depending on spark plug type and condition).
Air Filter Cleaning Replacement:
Inspect every 5,000 km, clean or replace as needed based on conditions. Typical replacement interval around 15,000 - 20,000 km.
Chain Maintenance:
Lubricate and adjust chain tension every 1,000 km or more frequently in adverse conditions. Replacement interval depends heavily on maintenance and riding style.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for precise specification).
Coolant Type:
Ethylene glycol-based antifreeze mixture with distilled water (50/50 ratio recommended).
Known Issues
Common Wear Items:
Clutch wear, fork seal leaks, electrical connections corrosion, regulator/rectifier issues, and chain/sprockets wear are common for motorcycles of this age and type. Carburetor cleaning and synchronization are also routine maintenance tasks.
Fuel System Care:
Carburetor gumming and fuel line degradation can occur if the motorcycle is stored for extended periods without proper preparation. Regular fuel system cleaning and proper winterization are advised.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia, an Italian manufacturer, has a rich history in motorcycle racing and performance-oriented road bikes. This heritage often translates into the engineering and design of their production models, including the Pegaso series.
Model Evolution
Model Evolution:
The Pegaso 650, first introduced in the early 1990s, underwent several iterations and updates. The 1997 model represents a mature version of the original concept, refined with feedback and technological advancements of its time. It was designed to be a versatile, do-it-all motorcycle.
Production
Production Period:
The Aprilia Pegaso 650 was produced for many years, with significant updates occurring throughout the 1990s and into the 2000s. The 1997 model is part of this robust lineage.
🏆 Awards & Recognition
Recognitions
Market Perception:
The Aprilia Pegaso 650 was generally well-regarded for its unique styling, spirited performance from its single-cylinder engine, and its dual-purpose capability. It cultivated a loyal following among riders who appreciated its character and versatility.
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