APRILIA PEGASO 655 ROTAX Engine Service Repair Manual 1995 Onward
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 655
Engine Type:
Rotax
Production Start Year:
1995
Codes
Engine Code Prefix:
Rotax 655
👋 Introduction
Market Position
Vehicle Segment:
Dual-sport / Enduro Motorcycle
Competitive Analysis
Competitors:
BMW F650, Yamaha Ténéré, Suzuki DR650, Honda Transalp
Key Features
Vehicle Purpose:
Versatile motorcycle for on-road and light off-road use
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive service and repair
Specificity:
Make, model, and year specific, not generic.
Page Count
Estimated Page Count:
Varies (typically 300-600 pages for this type of manual)
Manual Type
Manual Category:
Service Repair Manual
Language
Language Provided:
English
Format
File Format:
PDF
Viewing Options:
View from screen or print
Compatibility
Operating Systems:
PC/MAC Compatible
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine removal/installation, cylinder head/valve, cylinder/piston, crankcase, crankshaft, primary shaft, lubrication, fuel system, clutch, gearshift linkage, sub-transmission
Chassis Systems:
Front wheel/suspension, rear wheel/suspension, hydraulic brake system
Electrical Systems:
Battery/charging system, ignition system, electric starter, switches
General Information:
Includes general specifications, vehicle identification, and safety precautions.
Procedures Included
Maintenance Procedures:
Inspection, adjustment, lubrication, fluid changes, filter replacements
Repair Procedures:
Engine rebuilding, component repair, electrical troubleshooting, wiring repairs
Diagnostic Procedures:
Troubleshooting guides and common issues
Technical Features:
Covers specific technical aspects and features of the motorcycle.
Wiring Diagrams:
Includes detailed electrical wiring diagrams
Technical Depth
Diagnostic Level:
Advanced diagnostics and troubleshooting
Rebuild Coverage:
Complete engine and component rebuilding procedures
Documentation Type:
Step-by-step diagrams, detailed instructions, electrical diagrams
Coverage Completeness:
Covers everything needed to repair, maintain, or repair the vehicle.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, viewable on screen, printable
Searchability:
PDF format often allows for text search capabilities
Print Quality
Printable Pages:
Print selected pages or entire manual
Binding Type
Binding Method:
Digital (PDF Download)
Paper Type
Digital Format:
Electronic document
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Rotax
Engine Configuration:
Single-cylinder, 4-stroke
Engine Displacement:
655 cc (approximate, actual may vary slightly by specific model variant)
Bore X Stroke:
Refer to manual for exact dimensions (e.g., approx. 100mm x 84mm for similar Rotax engines)
Performance
Horsepower Range:
40-50 HP (estimated, varies by specific model year and tune)
Torque Range:
45-55 Nm (estimated, varies by specific model year and tune)
Fuel System
Fuel Delivery:
Carburetor (likely Dell'Orto PHM series or similar, specific model dependent)
Fuel Type:
Unleaded gasoline
Carburetor Size:
Likely 36-40mm (refer to manual for exact specification)
Lubrication
Lubrication System:
Wet sump (typical for this engine configuration)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
Gear Ratios:
Refer to manual for specific gear ratios
📐 Dimensions
Weights
Dry Weight:
Approx. 170-185 kg (model dependent)
Wet Weight:
Approx. 185-200 kg (model dependent)
Fuel Capacity:
Approx. 17-20 Liters (model dependent)
Exterior
Wheelbase:
Refer to manual for exact wheelbase (typically around 1400-1500 mm)
Ground Clearance:
Refer to manual for exact ground clearance
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Frame Type:
Steel tubular frame
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, tachometer, odometer, trip meter, warning lights
Driver Assistance
ABS:
Generally not equipped on models from this era, check specific variants.
Connectivity
Usb Charging:
Not standard on models from this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 km or annually (refer to manual for exact specification)
Valve Clearance Check:
Every 6,000-12,000 km (refer to manual for exact specification)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (refer to manual for exact specification)
Coolant Type:
Ethylene glycol-based antifreeze mixture (refer to manual for specific type and ratio)
Brake Fluid Type:
DOT 4 (refer to manual for exact specification)
Gearbox Oil Type:
SAE 80W/90 API GL-4 or GL-5 gear oil (refer to manual for exact specification)
Fork Oil Type:
SAE 10W or SAE 15W (refer to manual for exact specification)
Known Issues
Common Wear Items:
Cam chain tensioner, clutch plates, electrical connections, fork seals
Potential Problems:
Carburetor synchronization, charging system issues (stator/regulator), fuel line degradation
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer known for sport motorcycles and scooters.
Model Evolution
Pegaso Lineage:
The Pegaso line has a history of dual-purpose motorcycles, with the 650/655 models being a significant iteration.
Production
Engine Supplier:
Rotax engines were commonly used by various manufacturers, including Aprilia, for their reliability and performance.