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APRILIA RS 50 2006 2007 2008 2009 2010 2011 2012 Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS 50 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Vin Prefix Example: ZP4... 👋 Introduction Market Position Vehicle Segment: Lightweight, entry-level sport motorcycle. Target Audience: Young riders, learners, urban commuters seeking agile and sporty performance. Competitive Analysis Key Competitors: Derbi GPR 50, Yamaha TZR 50, Honda RS50 (older models), Gilera SMT/RCR 50. Key Features Design Aesthetics: Aggressive, race-inspired styling with sharp fairings and aggressive riding posture. Handling: Lightweight chassis and agile geometry for nimble handling in urban environments and twisty roads. 📋 Manual Details Coverage Areas Language: English Manual Type: Complete Workshop Service Repair Manual Page Count Estimated Page Count: 400-600 Pages (estimated for comprehensive coverage) Format Format Type: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Overhaul: Complete disassembly, inspection, repair, and reassembly of the engine. Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications and bleeding procedures. Fuel System: Carburetor (Dell'Orto PHVA 17.5 or similar), fuel pump, fuel lines, fuel tank, filter replacement. Exhaust System: Exhaust pipe, silencer, mounting hardware, and gasket replacement. Ignition System: Spark plug, ignition coil, CDI unit, wiring diagrams, timing specifications. Transmission Clutch: Clutch operation, adjustment, replacement of plates and springs, gearbox inspection and repair. Chassis Frame: Frame inspection, alignment, swingarm, bearings, and linkages. Suspension Front: Front fork disassembly, oil change, seal replacement, spring specifications. Suspension Rear: Rear shock absorber, spring preload adjustment, linkage maintenance. Brakes Front: Brake caliper, master cylinder, brake disc, brake pads, bleeding procedures, fluid specifications. Brakes Rear: Brake caliper, master cylinder, brake disc, brake pads, bleeding procedures, fluid specifications. Wheels Tires: Wheel bearing inspection and replacement, tire pressure, tire sizes, rim specifications. Electrical System: Battery, starter, lighting, horn, indicators, wiring diagrams, fuse specifications. Bodywork Fairings: Fairing removal and installation, seat, fuel tank mounting, body panel alignment. Controls Cables: Throttle cable, clutch cable, brake cables, adjustment and lubrication. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication points. Troubleshooting Guides: Diagnostic charts for common problems (e.g., starting issues, poor performance). Component Disassembly Reassembly: Step-by-step instructions for all major components. Torque Specifications: Precise torque values for critical fasteners. Wiring Diagrams: Detailed electrical schematics for easy troubleshooting. Special Tool Requirements: Identification of any specialized tools needed for specific repairs. Technical Depth Diagnostic Procedures: Advanced diagnostic techniques for identifying and resolving complex issues. Rebuild Instructions: Comprehensive guidance for complete engine and transmission rebuilds. Calibration Adjustment: Detailed procedures for calibrating and adjusting various systems (e.g., carburetor, brakes). 📊 Manual Specifications File Format Digital Format Details: Searchable PDF with bookmark navigation for efficient access. Print Quality Image Resolution: High-resolution diagrams and illustrations for clarity. Binding Type Physical Manual Binding: N/A (Digital Format) Paper Type Physical Manual Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder, liquid-cooled Displacement: 49.7 cc Bore X Stroke: 39.5 mm x 40.3 mm Compression Ratio: Approx. 8.7:1 Carburetor: Dell'Orto PHVA 17.5 TS (throttle slide, manual choke) Performance Horsepower Output: Approx. 8.7 HP (6.4 kW) @ 9,000 rpm (subject to regional regulations) Torque Output: Approx. 7.0 Nm (5.2 lb-ft) @ 8,000 rpm (subject to regional regulations) Fuel System Fuel Type: Unleaded gasoline, minimum 95 octane (RON) Fuel Mixture: Automatic oil injection system (pre-mix not required) Fuel Tank Capacity: Approx. 13 Liters 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Clutch Type: Wet, multi-plate Features Gear Ratios: Detailed gear ratios available in the manual (e.g., 1st: 11/32, 2nd: 14/26, etc.) 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 730 mm Height: Approx. 1130 mm Wheelbase: Approx. 1350 mm Weights Dry Weight: Approx. 114 kg Gross Vehicle Weight Rating: N/A (Motorcycle) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle) Active Features Braking System: Front: Hydraulic disc brake with 4-piston caliper; Rear: Hydraulic disc brake with 2-piston caliper. Suspension Stability: Upside-down (USD) front forks and a single shock absorber in the rear contribute to stable handling. 💡 Technology Features Infotainment Dashboard Display: Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature warning light, neutral indicator. Driver Assistance ABS: Not equipped Connectivity Bluetooth Usb: Not equipped 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually, refer to manual for specific grade. Spark Plug Replacement: Every 5,000-7,000 km, check gap periodically. Air Filter Cleaning Replacement: Every 3,000-5,000 km, clean or replace as needed based on operating conditions. Chain Lubrication Adjustment: Every 500 km or after washing/rain, adjust as per manual specifications. Fluid Specifications Engine Oil: 2-stroke engine oil, JASO FD or API TC certified (check manual for specific recommended brands/grades). Coolant: Ethylene glycol-based coolant, 50% concentration with distilled water. Brake Fluid: DOT 4 brake fluid. Known Issues Carburetor Tuning: Can be sensitive to altitude, temperature, and modifications; requires precise tuning for optimal performance. Cooling System Leaks: Occasional leaks from hose connections or water pump seal can occur. Electrical Connections: Corrosion or loose connections in lighting...
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APRILIA RS 50 2006 2007 2008 2009 2010 2011 2012 Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 50
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Codes
Vin Prefix Example:
ZP4...
👋 Introduction
Market Position
Vehicle Segment:
Lightweight, entry-level sport motorcycle.
Target Audience:
Young riders, learners, urban commuters seeking agile and sporty performance.
Competitive Analysis
Key Competitors:
Derbi GPR 50, Yamaha TZR 50, Honda RS50 (older models), Gilera SMT/RCR 50.
Key Features
Design Aesthetics:
Aggressive, race-inspired styling with sharp fairings and aggressive riding posture.
Handling:
Lightweight chassis and agile geometry for nimble handling in urban environments and twisty roads.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Complete Workshop Service Repair Manual
Page Count
Estimated Page Count:
400-600 Pages (estimated for comprehensive coverage)
Format
Format Type:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete disassembly, inspection, repair, and reassembly of the engine.
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications and bleeding procedures.
Fuel System:
Carburetor (Dell'Orto PHVA 17.5 or similar), fuel pump, fuel lines, fuel tank, filter replacement.
Exhaust System:
Exhaust pipe, silencer, mounting hardware, and gasket replacement.
Ignition System:
Spark plug, ignition coil, CDI unit, wiring diagrams, timing specifications.
Transmission Clutch:
Clutch operation, adjustment, replacement of plates and springs, gearbox inspection and repair.
Chassis Frame:
Frame inspection, alignment, swingarm, bearings, and linkages.
Suspension Front:
Front fork disassembly, oil change, seal replacement, spring specifications.
Suspension Rear:
Rear shock absorber, spring preload adjustment, linkage maintenance.
Brakes Front:
Brake caliper, master cylinder, brake disc, brake pads, bleeding procedures, fluid specifications.
Brakes Rear:
Brake caliper, master cylinder, brake disc, brake pads, bleeding procedures, fluid specifications.
Wheels Tires:
Wheel bearing inspection and replacement, tire pressure, tire sizes, rim specifications.
Electrical System:
Battery, starter, lighting, horn, indicators, wiring diagrams, fuse specifications.
Bodywork Fairings:
Fairing removal and installation, seat, fuel tank mounting, body panel alignment.
Controls Cables:
Throttle cable, clutch cable, brake cables, adjustment and lubrication.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points.
Troubleshooting Guides:
Diagnostic charts for common problems (e.g., starting issues, poor performance).
Component Disassembly Reassembly:
Step-by-step instructions for all major components.
Torque Specifications:
Precise torque values for critical fasteners.
Wiring Diagrams:
Detailed electrical schematics for easy troubleshooting.
Special Tool Requirements:
Identification of any specialized tools needed for specific repairs.
Technical Depth
Diagnostic Procedures:
Advanced diagnostic techniques for identifying and resolving complex issues.
Rebuild Instructions:
Comprehensive guidance for complete engine and transmission rebuilds.
Calibration Adjustment:
Detailed procedures for calibrating and adjusting various systems (e.g., carburetor, brakes).
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF with bookmark navigation for efficient access.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Physical Manual Binding:
N/A (Digital Format)
Paper Type
Physical Manual Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder, liquid-cooled
Displacement:
49.7 cc
Bore X Stroke:
39.5 mm x 40.3 mm
Compression Ratio:
Approx. 8.7:1
Carburetor:
Dell'Orto PHVA 17.5 TS (throttle slide, manual choke)
Performance
Horsepower Output:
Approx. 8.7 HP (6.4 kW) @ 9,000 rpm (subject to regional regulations)
Torque Output:
Approx. 7.0 Nm (5.2 lb-ft) @ 8,000 rpm (subject to regional regulations)
Fuel System
Fuel Type:
Unleaded gasoline, minimum 95 octane (RON)
Fuel Mixture:
Automatic oil injection system (pre-mix not required)
Fuel Tank Capacity:
Approx. 13 Liters
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Detailed gear ratios available in the manual (e.g., 1st: 11/32, 2nd: 14/26, etc.)
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 730 mm
Height:
Approx. 1130 mm
Wheelbase:
Approx. 1350 mm
Weights
Dry Weight:
Approx. 114 kg
Gross Vehicle Weight Rating:
N/A (Motorcycle)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle)
Active Features
Braking System:
Front: Hydraulic disc brake with 4-piston caliper; Rear: Hydraulic disc brake with 2-piston caliper.
Suspension Stability:
Upside-down (USD) front forks and a single shock absorber in the rear contribute to stable handling.
💡 Technology Features
Infotainment
Dashboard Display:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature warning light, neutral indicator.
Driver Assistance
ABS:
Not equipped
Connectivity
Bluetooth Usb:
Not equipped
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually, refer to manual for specific grade.
Spark Plug Replacement:
Every 5,000-7,000 km, check gap periodically.
Air Filter Cleaning Replacement:
Every 3,000-5,000 km, clean or replace as needed based on operating conditions.
Chain Lubrication Adjustment:
Every 500 km or after washing/rain, adjust as per manual specifications.
Fluid Specifications
Engine Oil:
2-stroke engine oil, JASO FD or API TC certified (check manual for specific recommended brands/grades).
Coolant:
Ethylene glycol-based coolant, 50% concentration with distilled water.
Brake Fluid:
DOT 4 brake fluid.
Known Issues
Carburetor Tuning:
Can be sensitive to altitude, temperature, and modifications; requires precise tuning for optimal performance.
Cooling System Leaks:
Occasional leaks from hose connections or water pump seal can occur.
Electrical Connections:
Corrosion or loose connections in lighting or ignition circuits can cause intermittent faults.
📚 Vehicle History
Brand Heritage
Aprilia History:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing, particularly in smaller displacement categories.
Model Evolution
Rs 50 Development:
The RS 50 line has consistently aimed to provide a full-sized sportbike experience in a 50cc package, evolving its styling and components over the years.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
Praised for its stylish design and agile handling in its class.
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