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Aprilia RS 50 (979X) Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005

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🏷️ Basic Information Identification Make: Aprilia Model: RS 50 Chassis Code: 979X Codes Product Code: RS50-0105-WS 👋 Introduction Market Position Segment: Entry-level sportbike, aimed at younger riders and those seeking a lightweight, stylish performance machine. Competitive Analysis Competitors: Directly competes with other 50cc sportbikes from brands like Yamaha (TZR 50), Suzuki (RG50 Gamma), Derbi (GPR 50), and Cagiva (Mito 50). Key Features Design Philosophy: Emulates the styling of larger Aprilia sportbikes, offering a premium look and feel in the 50cc class. Handling: Known for agile and sporty handling characteristics due to its lightweight chassis and performance-oriented suspension. Performance Focus: Designed to maximize the performance potential of a 50cc two-stroke engine, often with performance tuning options available. 📋 Manual Details Coverage Areas Model Years Covered: 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: 300+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, inspection, assembly, troubleshooting, and repair of the engine and its components (carburetor, ignition, cooling, exhaust). Transmission: Service and repair procedures for the gearbox, clutch, and drive components. Chassis And Frame: Inspection, maintenance, and repair of the frame, swingarm, and related structural components. Suspension: Front fork (telescopic, upside-down) and rear shock absorber servicing, adjustment, and repair. Brakes: Front and rear brake system maintenance, caliper overhaul, fluid replacement, disc inspection, and bleeding procedures. Electrical System: Wiring diagrams, troubleshooting for lighting, ignition, starter, battery, and instrument cluster. Fuel System: Carburetor tuning, cleaning, and rebuilding; fuel tank and line maintenance. Cooling System: Radiator, hoses, and thermostat service; coolant specifications and procedures. Exhaust System: Inspection and replacement of exhaust components. Wheels And Tires: Tire pressure, replacement, and wheel bearing maintenance. Procedures Included Maintenance: Routine servicing, lubrication, filter changes, spark plug replacement, chain adjustment. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues. Repair: Step-by-step repair instructions for all major components and systems. Disassembly And Assembly: Complete instructions for dismantling and reassembling various parts of the motorcycle. Specifications: Detailed torque specifications, clearances, fluid levels, and electrical values. Technical Depth Depth: Comprehensive coverage suitable for professional mechanics and advanced DIY enthusiasts, including engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Print Readability: High-resolution pages designed for clear printing and on-screen viewing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, two-stroke, single-cylinder Displacement: 49.7 cc (3.03 cu in) Bore X Stroke: 39.5 mm x 40.5 mm Engine Code: Rotax 1471 Performance Horsepower Estimated: Approximately 7-10 HP (depending on restrictor modifications and market regulations) Torque Estimated: Not widely published for stock 50cc models, but characterized by strong low-to-mid range power for its class. Fuel System Carburetor: Dell'Orto PHBN 14/17.5 (often 14mm on restricted models, 17.5mm on unrestricted) Fuel Type: Unleaded gasoline (min 95 RON recommended), mixed with 2-stroke oil Ignition Ignition System: Electronic ignition (CDI) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Type: 6-speed manual transmission Features Clutch: Wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length Approx: 1950 mm (76.8 in) Width Approx: 720 mm (28.3 in) Height Approx: 1130 mm (44.5 in) Wheelbase Approx: 1330 mm (52.4 in) Weights Dry Weight Approx: 105 kg (231.5 lbs) Fuel Tank Capacity: 13 Liters (3.4 US gal) 🛡️ Safety Features Ratings Crash Safety: N/A (Motorcycle, not subject to automotive crash ratings) Active Features Braking System: Front: Single hydraulic disc; Rear: Single hydraulic disc Lighting: Halogen headlight, LED tail light. Passive Features Frame Construction: Perimeter frame design for rigidity and handling. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, speedometer, odometer, coolant temperature gauge, and indicator lights. Driver Assistance Aids: None (basic safety features only, as expected for a 50cc sportbike of this era). 🔧 Maintenance Service Intervals Oil Change 2Stroke: Regular top-up/checking of 2-stroke oil reservoir as per owner's manual; check condition of oil pump and lines at 5,000-10,000 km. Spark Plug: Replace every 5,000 - 10,000 km (depending on usage and plug type, refer to manual for specific recommendations). Air Filter: Inspect and clean every 5,000 km; replace as needed. Chain Lubrication Adjustment: Lubricate chain every 500-1000 km; adjust tension every 5,000 km or as needed. Brake Fluid: Replace every 2 years or as per manual recommendations (DOT 4 typically). Coolant: Flush and replace coolant every 2 years. Fluid Specifications Engine Oil 2Stroke: High-quality 2-stroke oil, specifically for liquid-cooled, performance engines (e.g., Motul 710, Castrol Power 1). Coolant: Ethylene glycol based antifreeze/coolant, pre-diluted 50/50 with distilled water. Brake Fluid: DOT 4 Known Issues Carburetor Tuning: Carburetors (especially Dell'Orto PHBN) can be sensitive to altitude, temperature, and aftermarket exhaust/intake modifications, requiring frequent tuning. Exhaust Leaks: Exhaust gaskets and pipe connections can be prone to leaks due to vibrations, affecting performance and...
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Aprilia RS 50 (979X) Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 50
Chassis Code:
979X
Codes
Product Code:
RS50-0105-WS
👋 Introduction
Market Position
Segment:
Entry-level sportbike, aimed at younger riders and those seeking a lightweight, stylish performance machine.
Competitive Analysis
Competitors:
Directly competes with other 50cc sportbikes from brands like Yamaha (TZR 50), Suzuki (RG50 Gamma), Derbi (GPR 50), and Cagiva (Mito 50).
Key Features
Design Philosophy:
Emulates the styling of larger Aprilia sportbikes, offering a premium look and feel in the 50cc class.
Handling:
Known for agile and sporty handling characteristics due to its lightweight chassis and performance-oriented suspension.
Performance Focus:
Designed to maximize the performance potential of a 50cc two-stroke engine, often with performance tuning options available.
📋 Manual Details
Coverage Areas
Model Years Covered:
2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, inspection, assembly, troubleshooting, and repair of the engine and its components (carburetor, ignition, cooling, exhaust).
Transmission:
Service and repair procedures for the gearbox, clutch, and drive components.
Chassis And Frame:
Inspection, maintenance, and repair of the frame, swingarm, and related structural components.
Suspension:
Front fork (telescopic, upside-down) and rear shock absorber servicing, adjustment, and repair.
Brakes:
Front and rear brake system maintenance, caliper overhaul, fluid replacement, disc inspection, and bleeding procedures.
Electrical System:
Wiring diagrams, troubleshooting for lighting, ignition, starter, battery, and instrument cluster.
Fuel System:
Carburetor tuning, cleaning, and rebuilding; fuel tank and line maintenance.
Cooling System:
Radiator, hoses, and thermostat service; coolant specifications and procedures.
Exhaust System:
Inspection and replacement of exhaust components.
Wheels And Tires:
Tire pressure, replacement, and wheel bearing maintenance.
Procedures Included
Maintenance:
Routine servicing, lubrication, filter changes, spark plug replacement, chain adjustment.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues.
Repair:
Step-by-step repair instructions for all major components and systems.
Disassembly And Assembly:
Complete instructions for dismantling and reassembling various parts of the motorcycle.
Specifications:
Detailed torque specifications, clearances, fluid levels, and electrical values.
Technical Depth
Depth:
Comprehensive coverage suitable for professional mechanics and advanced DIY enthusiasts, including engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Readability:
High-resolution pages designed for clear printing and on-screen viewing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, two-stroke, single-cylinder
Displacement:
49.7 cc (3.03 cu in)
Bore X Stroke:
39.5 mm x 40.5 mm
Engine Code:
Rotax 1471
Performance
Horsepower Estimated:
Approximately 7-10 HP (depending on restrictor modifications and market regulations)
Torque Estimated:
Not widely published for stock 50cc models, but characterized by strong low-to-mid range power for its class.
Fuel System
Carburetor:
Dell'Orto PHBN 14/17.5 (often 14mm on restricted models, 17.5mm on unrestricted)
Fuel Type:
Unleaded gasoline (min 95 RON recommended), mixed with 2-stroke oil
Ignition
Ignition System:
Electronic ignition (CDI)
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Type:
6-speed manual transmission
Features
Clutch:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length Approx:
1950 mm (76.8 in)
Width Approx:
720 mm (28.3 in)
Height Approx:
1130 mm (44.5 in)
Wheelbase Approx:
1330 mm (52.4 in)
Weights
Dry Weight Approx:
105 kg (231.5 lbs)
Fuel Tank Capacity:
13 Liters (3.4 US gal)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle, not subject to automotive crash ratings)
Active Features
Braking System:
Front: Single hydraulic disc; Rear: Single hydraulic disc
Lighting:
Halogen headlight, LED tail light.
Passive Features
Frame Construction:
Perimeter frame design for rigidity and handling.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, speedometer, odometer, coolant temperature gauge, and indicator lights.
Driver Assistance
Aids:
None (basic safety features only, as expected for a 50cc sportbike of this era).
🔧 Maintenance
Service Intervals
Oil Change 2Stroke:
Regular top-up/checking of 2-stroke oil reservoir as per owner's manual; check condition of oil pump and lines at 5,000-10,000 km.
Spark Plug:
Replace every 5,000 - 10,000 km (depending on usage and plug type, refer to manual for specific recommendations).
Air Filter:
Inspect and clean every 5,000 km; replace as needed.
Chain Lubrication Adjustment:
Lubricate chain every 500-1000 km; adjust tension every 5,000 km or as needed.
Brake Fluid:
Replace every 2 years or as per manual recommendations (DOT 4 typically).
Coolant:
Flush and replace coolant every 2 years.
Fluid Specifications
Engine Oil 2Stroke:
High-quality 2-stroke oil, specifically for liquid-cooled, performance engines (e.g., Motul 710, Castrol Power 1).
Coolant:
Ethylene glycol based antifreeze/coolant, pre-diluted 50/50 with distilled water.
Brake Fluid:
DOT 4
Known Issues
Carburetor Tuning:
Carburetors (especially Dell'Orto PHBN) can be sensitive to altitude, temperature, and aftermarket exhaust/intake modifications, requiring frequent tuning.
Exhaust Leaks:
Exhaust gaskets and pipe connections can be prone to leaks due to vibrations, affecting performance and sound.
Ignition Coil:
Occasionally, the ignition coil or CDI unit can fail, leading to spark loss.
Water Pump Seal:
The water pump seal can degrade over time, leading to coolant leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its success in motorcycle racing, particularly in the small-displacement classes.
Model Evolution
Lineage:
The RS 50 represents Aprilia's long-standing commitment to producing high-quality, sporty 50cc motorcycles that offer a taste of their larger-displacement sportbike technology.
Production
Manufacturing Location:
Italy
Production Period:
The RS 50 platform has been in production with various iterations for many years, with this specific manual covering the 2001-2005 model years.
🏆 Awards & Recognition
Recognitions
Awards:
The RS 50 platform has consistently been praised for its performance, handling, and premium feel within the 50cc segment, often winning peer group comparisons and reviews.
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