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Aprilia RS125 RS 125 2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2010 Manual Product Name: Aprilia RS125 RS 125 2010 Factory Service Repair Manual Download PDF Generation Model Generation Identifier: Second Generation (2006-2010) 👋 Introduction Market Position Segment: Lightweight Sportbike / Supersport Target Audience: Performance-oriented riders, track day enthusiasts, aspiring racers. Competitive Analysis Key Competitors: Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125. Aprilia Advantage: Renowned for its aggressive styling, sporty handling, and strong racing heritage. Key Features Design Philosophy: Inspired by Aprilia's larger RSV4 superbike, emphasizing aerodynamic efficiency and rider ergonomics. Performance Focus: Designed for agile handling and thrilling performance on both road and track. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Chassis: Yes Electrical System: Yes Bodywork: Yes Suspension: Yes Brakes: Yes Fuel System: Yes Cooling System: Yes Exhaust System: Yes Ignition System: Yes Troubleshooting: Yes Maintenance Procedures: Yes Diagnostic Procedures: Yes Wiring Diagrams: Yes Page Count Estimated Pages: Approx. 500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full rebuild procedures, component identification, torque specifications, tolerances. Engine Management: ECU operation, sensor diagnostics, fuel injection, ignition timing control. Clutch: Service, adjustment, component replacement, fluid specifications. Gearbox: Disassembly, assembly, gear inspection, lubrication. Front Fork: Damping adjustments, seal replacement, oil specifications, internal components. Rear Shock ABSorber: Adjustment procedures, service, rebound and compression settings. Steering: Headset bearing service, alignment checks, handlebar installation. Braking System: Disc and caliper service, hydraulic system bleeding, pad replacement, master cylinder overhaul. Lighting System: Bulb replacement, headlamp aiming, tail light assembly. Instrumentation: Tachometer, speedometer, indicator light diagnostics. Cooling System: Radiator service, fan operation, coolant type and capacity. Emission Controls: Catalytic converter function, emissions regulations compliance (where applicable). Procedures Included Preventative Maintenance: Scheduled checks, fluid changes, filter replacements. Component Diagnosis: Step-by-step troubleshooting guides for common and uncommon faults. Engine Rebuilding: Detailed instructions for complete engine overhauls. Suspension Tuning: Guidance on adjusting suspension for different riding conditions. Electrical Troubleshooting: Fault finding for wiring issues, shorts, and open circuits. Body Panel Removal: Instructions for removing fairings, seat panels, and other bodywork. Wheel And Tire Service: Tire changing, wheel balancing, spoke tensioning. Carburetor Adjustment: Idle speed, mixture, and jetting adjustments (if applicable). Spark Plug Service: Inspection, cleaning, gapping, and replacement. Chain And Sprocket Maintenance: Lubrication, tension adjustment, wear inspection. Technical Depth Depth Level: Comprehensive (from basic maintenance to full rebuilds and diagnostics). Diagnostic Capabilities: Detailed symptom-based troubleshooting and specific fault code interpretation (if applicable). Specification Accuracy: Factory-level accuracy for all torque values, clearances, and fluid specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Printability: Printable pages for physical reference. Image Resolution: High-resolution diagrams and images. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 124.9 cc (7.62 cu. in.) Bore X Stroke: 54 x 54.5 mm Compression Ratio: 12.4:1 (approx.) Cooling System: Liquid-cooled Valve Train: Reed valve intake, exhaust power valve (APCS - Aprilia Performance Coupling System). Performance Horsepower: Approx. 15 hp @ 9,750 rpm (may vary by market and regulations) Torque: Approx. 11.5 Nm @ 8,000 rpm (may vary by market and regulations) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHBH 28) Fuel Type: Unleaded gasoline, minimum 95 RON (recommended). Oil Mixture: Automatic oil injection system (separate oil reservoir). 🔧 Transmission Standard Type: 6-speed manual constant mesh Features Clutch Type: Wet multi-plate clutch Final Drive: Chain drive (e.g., 16/47T sprockets) 📐 Dimensions Exterior Length: Approx. 1,960 mm (77.2 in.) Width: Approx. 720 mm (28.3 in.) Height: Approx. 1,140 mm (44.9 in.) Wheelbase: Approx. 1,360 mm (53.5 in.) Seat Height: Approx. 810 mm (31.9 in.) Weights Dry Weight: Approx. 135 kg (297.6 lbs) Fuel Tank Capacity: Approx. 13 liters (3.4 US gal) Oil Tank Capacity: Approx. 1.2 liters (0.32 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is assessed differently than cars, focus on component integrity and handling). Active Features Braking System: Front: Hydraulic disc brake, radial caliper. Rear: Hydraulic disc brake. Suspension Stability: Designed for high-speed stability and agile maneuverability. Passive Features Frame Construction: Aluminum alloy frame for strength and light weight. Ergonomics: Sport-oriented riding position designed for rider control. 💡 Technology Features Infotainment Features: N/A (Focus on performance and rider engagement, not typically equipped with infotainment). Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control standard on this model). 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km or annually (refer to manual for specific conditions). Air Filter Cleaning: Every 5,000 km or more frequently in dusty conditions. Spark Plug Replacement: Every 10,000 km (or as per inspection). Chain Lubrication Adjustment: Every 1,000 km or after washing/rain. Valve Check: Refer to manual, typically every 10,000 - 15,000 km for two-strokes (power valve check). Fluid Specifications Engine...
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Aprilia RS125 RS 125 2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Year:
2010
Manual Product Name:
Aprilia RS125 RS 125 2010 Factory Service Repair Manual Download PDF
Generation
Model Generation Identifier:
Second Generation (2006-2010)
👋 Introduction
Market Position
Segment:
Lightweight Sportbike / Supersport
Target Audience:
Performance-oriented riders, track day enthusiasts, aspiring racers.
Competitive Analysis
Key Competitors:
Yamaha YZF-R125, Honda CBR125R, Kawasaki Ninja 125.
Aprilia Advantage:
Renowned for its aggressive styling, sporty handling, and strong racing heritage.
Key Features
Design Philosophy:
Inspired by Aprilia's larger RSV4 superbike, emphasizing aerodynamic efficiency and rider ergonomics.
Performance Focus:
Designed for agile handling and thrilling performance on both road and track.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Chassis:
Yes
Electrical System:
Yes
Bodywork:
Yes
Suspension:
Yes
Brakes:
Yes
Fuel System:
Yes
Cooling System:
Yes
Exhaust System:
Yes
Ignition System:
Yes
Troubleshooting:
Yes
Maintenance Procedures:
Yes
Diagnostic Procedures:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
Approx. 500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full rebuild procedures, component identification, torque specifications, tolerances.
Engine Management:
ECU operation, sensor diagnostics, fuel injection, ignition timing control.
Clutch:
Service, adjustment, component replacement, fluid specifications.
Gearbox:
Disassembly, assembly, gear inspection, lubrication.
Front Fork:
Damping adjustments, seal replacement, oil specifications, internal components.
Rear Shock ABSorber:
Adjustment procedures, service, rebound and compression settings.
Steering:
Headset bearing service, alignment checks, handlebar installation.
Braking System:
Disc and caliper service, hydraulic system bleeding, pad replacement, master cylinder overhaul.
Lighting System:
Bulb replacement, headlamp aiming, tail light assembly.
Instrumentation:
Tachometer, speedometer, indicator light diagnostics.
Cooling System:
Radiator service, fan operation, coolant type and capacity.
Emission Controls:
Catalytic converter function, emissions regulations compliance (where applicable).
Procedures Included
Preventative Maintenance:
Scheduled checks, fluid changes, filter replacements.
Component Diagnosis:
Step-by-step troubleshooting guides for common and uncommon faults.
Engine Rebuilding:
Detailed instructions for complete engine overhauls.
Suspension Tuning:
Guidance on adjusting suspension for different riding conditions.
Electrical Troubleshooting:
Fault finding for wiring issues, shorts, and open circuits.
Body Panel Removal:
Instructions for removing fairings, seat panels, and other bodywork.
Wheel And Tire Service:
Tire changing, wheel balancing, spoke tensioning.
Carburetor Adjustment:
Idle speed, mixture, and jetting adjustments (if applicable).
Spark Plug Service:
Inspection, cleaning, gapping, and replacement.
Chain And Sprocket Maintenance:
Lubrication, tension adjustment, wear inspection.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full rebuilds and diagnostics).
Diagnostic Capabilities:
Detailed symptom-based troubleshooting and specific fault code interpretation (if applicable).
Specification Accuracy:
Factory-level accuracy for all torque values, clearances, and fluid specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Printability:
Printable pages for physical reference.
Image Resolution:
High-resolution diagrams and images.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
124.9 cc (7.62 cu. in.)
Bore X Stroke:
54 x 54.5 mm
Compression Ratio:
12.4:1 (approx.)
Cooling System:
Liquid-cooled
Valve Train:
Reed valve intake, exhaust power valve (APCS - Aprilia Performance Coupling System).
Performance
Horsepower:
Approx. 15 hp @ 9,750 rpm (may vary by market and regulations)
Torque:
Approx. 11.5 Nm @ 8,000 rpm (may vary by market and regulations)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHBH 28)
Fuel Type:
Unleaded gasoline, minimum 95 RON (recommended).
Oil Mixture:
Automatic oil injection system (separate oil reservoir).
🔧 Transmission
Standard
Type:
6-speed manual constant mesh
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive (e.g., 16/47T sprockets)
📐 Dimensions
Exterior
Length:
Approx. 1,960 mm (77.2 in.)
Width:
Approx. 720 mm (28.3 in.)
Height:
Approx. 1,140 mm (44.9 in.)
Wheelbase:
Approx. 1,360 mm (53.5 in.)
Seat Height:
Approx. 810 mm (31.9 in.)
Weights
Dry Weight:
Approx. 135 kg (297.6 lbs)
Fuel Tank Capacity:
Approx. 13 liters (3.4 US gal)
Oil Tank Capacity:
Approx. 1.2 liters (0.32 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is assessed differently than cars, focus on component integrity and handling).
Active Features
Braking System:
Front: Hydraulic disc brake, radial caliper. Rear: Hydraulic disc brake.
Suspension Stability:
Designed for high-speed stability and agile maneuverability.
Passive Features
Frame Construction:
Aluminum alloy frame for strength and light weight.
Ergonomics:
Sport-oriented riding position designed for rider control.
💡 Technology Features
Infotainment
Features:
N/A (Focus on performance and rider engagement, not typically equipped with infotainment).
Driver Assistance
Features:
N/A (No electronic rider aids like ABS or traction control standard on this model).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or annually (refer to manual for specific conditions).
Air Filter Cleaning:
Every 5,000 km or more frequently in dusty conditions.
Spark Plug Replacement:
Every 10,000 km (or as per inspection).
Chain Lubrication Adjustment:
Every 1,000 km or after washing/rain.
Valve Check:
Refer to manual, typically every 10,000 - 15,000 km for two-strokes (power valve check).
Fluid Specifications
Engine Oil:
High-quality 2-stroke synthetic oil for automatic injection systems (e.g., Motul 710 2T, Castrol Power 1 TTS).
Coolant:
Mixture of distilled water and ethylene glycol-based antifreeze (e.g., 50/50 mix).
Brake Fluid:
DOT 4 hydraulic brake fluid.
Fork Oil:
Refer to manual for specific viscosity grade (e.g., SAE 5W or 10W).
Known Issues
Power Valve Sticking:
Carbon buildup can cause the exhaust power valve to stick, affecting performance. Regular cleaning as per manual is crucial.
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring occasional fine-tuning.
Cooling System Leaks:
Inspect hoses and connections for leaks, especially after extensive use.
Chain Wear:
Proper lubrication and tension adjustment are vital to prevent premature chain and sprocket wear.
📚 Vehicle History
Brand Heritage
Aprilia Racing Legacy:
Aprilia boasts a rich history in motorcycle racing, particularly in the 125cc and 250cc Grand Prix classes, influencing the design and performance of its road-going models.
Model Evolution
Rs125 Lineage:
The RS125 has been a staple in Aprilia's lineup for many years, evolving from its early iterations into the more modern and refined second-generation model introduced around 2006.
2010 Updates:
The 2010 model represents the later part of the second generation, featuring refinements in chassis, engine management, and styling updates consistent with the model's development.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Consistently praised by motorcycle publications for its sharp handling, powerful (for its class) two-stroke engine, and aggressive styling, making it a benchmark in the 125cc sportbike segment.
Ratings
Class Leader:
Often cited as one of the best-handling and most exciting 125cc sportbikes available.
Certifications
Emissions Compliance:
Meets Euro 3 emissions standards (market dependent).
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