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Aprilia RS125 Motorcycle Service Repair Manual 1993-2002

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Product Type: Service and Repair Manual Generation Covered Years: 1993-2002 👋 Introduction Market Position Target Audience: Aprilia RS125 owners, DIY mechanics, and professional motorcycle repair shops. Value Proposition: Provides professional-level repair and maintenance information, enabling cost savings and empowering owners to maintain their own vehicles. Competitive Analysis Comparison To Oem: Equivalent to the official service manual used by authorized dealerships and professional mechanics. Key Features Instructional Style: Easy-to-follow, step-by-step instructions with numerous illustrations, diagrams, and pictures. Content Richness: Highly detailed, containing everything needed for repair, maintenance, rebuilding, refurbishing, and restoration. 📋 Manual Details Coverage Areas General Information: True Specifications: True Maintenance: True Gearbox Clutch: True Engine Removal Installation: True Engine Fuel System: True Engine Lubrication Cooling: True Engine Combustion System: True Lubrication System: True Cylinder Head Valves: True Alternator Starter Clutch: True Crankcase Piston Cylinder: True Crankshaft Transmission Balancer: True Transmission System: True Front Wheel Steering System: True Rear Wheel System: True Fenders Exhaust Pipe: True Periodic Checks Adjustments: True Chassis: True Cooling System: True Fuel Injection System: True Braking System: True Suspension: True Electrical System: True Body Fixtures: True Frame Body Panels Exhaust: True Wheels Tyres: True Battery Charging System: True Ignition System: True Electric Starter: True Lights Meters Switches: True Wiring Diagrams: True Technical Information: True Troubleshooting: True Page Count Estimated Pages: Comprehensive, likely 300+ pages based on extensive coverage Manual Type Type: Service and Repair Manual Language Primary Language: English Format File Format: PDF Distribution Method: Instant Digital Download Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Required: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Includes comprehensive coverage of combustion, lubrication, cooling, fuel, and ignition systems, as well as detailed breakdown of crankcase, piston, cylinder, crankshaft, balancer, and starter clutch components. Transmission And Drivetrain: Covers gearbox, clutch, transmission system, and crankcase/transmission/balancer assemblies, indicating in-depth repair and maintenance procedures for these critical components. Chassis And Suspension: Includes detailed sections on front wheel and steering system, rear wheel system, chassis, and suspension, allowing for complete maintenance and repair of handling and ride components. Electrical And Lighting: Provides extensive information on the electrical system, including battery/charging system, ignition system, electric starter, lights/meters/switches, and detailed wiring diagrams, crucial for diagnostics and repair. Braking And Wheels: Details the braking system, wheels, and tires, enabling users to perform maintenance, repairs, and address potential issues related to stopping and road contact. Bodywork And Exhaust: Covers body and fixtures, fenders and exhaust pipe, and frame/body panels/exhaust system, providing guidance for cosmetic and structural repairs, as well as exhaust system maintenance. Procedures Included Maintenance And Adjustments: Includes routine maintenance, periodic checks, and adjustments for all major systems, empowering owners to keep their motorcycle in optimal condition. Diagnosis And Troubleshooting: Features dedicated troubleshooting sections, essential for identifying and resolving common and complex mechanical and electrical issues. Repair And Rebuilding: Offers step-by-step instructions for component repair and rebuilding, covering everything from engine internals to electrical components. Engine Overhaul: Provides detailed procedures for engine removal and installation, along with in-depth guidance for servicing internal engine components like the crankshaft, piston, cylinder, and valvetrain. Technical Depth Depth Of Coverage: Extensive, covering everything from basic maintenance to detailed component disassembly, repair, and reassembly, mirroring professional workshop manuals. Diagnostic Capabilities: High, with specific troubleshooting guides and detailed electrical system coverage including wiring diagrams to aid in complex diagnostics. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF, facilitating quick information retrieval. Print Quality Printability: All pages are printable. Binding Type Binding: Digital - No physical binding. Paper Type Paper Type: Digital - Not applicable. ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 125cc (exact bore and stroke will be detailed in the manual) Cooling System: Liquid-cooled (details on radiator, coolant types, and circulation system provided) Performance Horsepower Range: Typically around 30-35 HP for these models (specific figures will be in the manual). Torque Specifications: Specific torque figures for engine components will be detailed. Fuel System Fuel Delivery: Carburetor (specific models like Dell'Orto PHBH 28 or similar, with detailed tuning and maintenance instructions) or Fuel Injection (for later models within the range, as indicated by 'Fuel injection system' coverage). Air Filtration: Details on airbox, filter type, and replacement procedures will be included. Lubrication System Oil Mixture Type: Two-stroke pre-mix or automatic oil injection system (details on oil types and oil pump service will be covered). 🔧 Transmission Standard Gearbox Type: 6-speed sequential manual transmission. Optional Optional Transmissions: None applicable for this model. Features Clutch Type: Wet, multi-plate clutch (details on operation, adjustment, and replacement will be provided). Gear Ratios: Specific gear ratios for all six speeds will be documented in the manual. Final Drive: Chain drive (maintenance, adjustment, and replacement of chain and sprockets will be covered). 📐 Dimensions Exterior Wheelbase: Specific wheelbase length will...
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Type: Motorcycle
Vendor:
Sku: 544752
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Aprilia RS125 Motorcycle Service Repair Manual 1993-2002
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Product Type:
Service and Repair Manual
Generation
Covered Years:
1993-2002
👋 Introduction
Market Position
Target Audience:
Aprilia RS125 owners, DIY mechanics, and professional motorcycle repair shops.
Value Proposition:
Provides professional-level repair and maintenance information, enabling cost savings and empowering owners to maintain their own vehicles.
Competitive Analysis
Comparison To Oem:
Equivalent to the official service manual used by authorized dealerships and professional mechanics.
Key Features
Instructional Style:
Easy-to-follow, step-by-step instructions with numerous illustrations, diagrams, and pictures.
Content Richness:
Highly detailed, containing everything needed for repair, maintenance, rebuilding, refurbishing, and restoration.
📋 Manual Details
Coverage Areas
General Information:
True
Specifications:
True
Maintenance:
True
Gearbox Clutch:
True
Engine Removal Installation:
True
Engine Fuel System:
True
Engine Lubrication Cooling:
True
Engine Combustion System:
True
Lubrication System:
True
Cylinder Head Valves:
True
Alternator Starter Clutch:
True
Crankcase Piston Cylinder:
True
Crankshaft Transmission Balancer:
True
Transmission System:
True
Front Wheel Steering System:
True
Rear Wheel System:
True
Fenders Exhaust Pipe:
True
Periodic Checks Adjustments:
True
Chassis:
True
Cooling System:
True
Fuel Injection System:
True
Braking System:
True
Suspension:
True
Electrical System:
True
Body Fixtures:
True
Frame Body Panels Exhaust:
True
Wheels Tyres:
True
Battery Charging System:
True
Ignition System:
True
Electric Starter:
True
Lights Meters Switches:
True
Wiring Diagrams:
True
Technical Information:
True
Troubleshooting:
True
Page Count
Estimated Pages:
Comprehensive, likely 300+ pages based on extensive coverage
Manual Type
Type:
Service and Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF
Distribution Method:
Instant Digital Download
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Required:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Systems:
Includes comprehensive coverage of combustion, lubrication, cooling, fuel, and ignition systems, as well as detailed breakdown of crankcase, piston, cylinder, crankshaft, balancer, and starter clutch components.
Transmission And Drivetrain:
Covers gearbox, clutch, transmission system, and crankcase/transmission/balancer assemblies, indicating in-depth repair and maintenance procedures for these critical components.
Chassis And Suspension:
Includes detailed sections on front wheel and steering system, rear wheel system, chassis, and suspension, allowing for complete maintenance and repair of handling and ride components.
Electrical And Lighting:
Provides extensive information on the electrical system, including battery/charging system, ignition system, electric starter, lights/meters/switches, and detailed wiring diagrams, crucial for diagnostics and repair.
Braking And Wheels:
Details the braking system, wheels, and tires, enabling users to perform maintenance, repairs, and address potential issues related to stopping and road contact.
Bodywork And Exhaust:
Covers body and fixtures, fenders and exhaust pipe, and frame/body panels/exhaust system, providing guidance for cosmetic and structural repairs, as well as exhaust system maintenance.
Procedures Included
Maintenance And Adjustments:
Includes routine maintenance, periodic checks, and adjustments for all major systems, empowering owners to keep their motorcycle in optimal condition.
Diagnosis And Troubleshooting:
Features dedicated troubleshooting sections, essential for identifying and resolving common and complex mechanical and electrical issues.
Repair And Rebuilding:
Offers step-by-step instructions for component repair and rebuilding, covering everything from engine internals to electrical components.
Engine Overhaul:
Provides detailed procedures for engine removal and installation, along with in-depth guidance for servicing internal engine components like the crankshaft, piston, cylinder, and valvetrain.
Technical Depth
Depth Of Coverage:
Extensive, covering everything from basic maintenance to detailed component disassembly, repair, and reassembly, mirroring professional workshop manuals.
Diagnostic Capabilities:
High, with specific troubleshooting guides and detailed electrical system coverage including wiring diagrams to aid in complex diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF, facilitating quick information retrieval.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
Digital - No physical binding.
Paper Type
Paper Type:
Digital - Not applicable.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
125cc (exact bore and stroke will be detailed in the manual)
Cooling System:
Liquid-cooled (details on radiator, coolant types, and circulation system provided)
Performance
Horsepower Range:
Typically around 30-35 HP for these models (specific figures will be in the manual).
Torque Specifications:
Specific torque figures for engine components will be detailed.
Fuel System
Fuel Delivery:
Carburetor (specific models like Dell'Orto PHBH 28 or similar, with detailed tuning and maintenance instructions) or Fuel Injection (for later models within the range, as indicated by 'Fuel injection system' coverage).
Air Filtration:
Details on airbox, filter type, and replacement procedures will be included.
Lubrication System
Oil Mixture Type:
Two-stroke pre-mix or automatic oil injection system (details on oil types and oil pump service will be covered).
🔧 Transmission
Standard
Gearbox Type:
6-speed sequential manual transmission.
Optional
Optional Transmissions:
None applicable for this model.
Features
Clutch Type:
Wet, multi-plate clutch (details on operation, adjustment, and replacement will be provided).
Gear Ratios:
Specific gear ratios for all six speeds will be documented in the manual.
Final Drive:
Chain drive (maintenance, adjustment, and replacement of chain and sprockets will be covered).
📐 Dimensions
Exterior
Wheelbase:
Specific wheelbase length will be detailed in the manual (typically around 1350-1370 mm).
Seat Height:
Specific seat height will be detailed in the manual (typically around 800-820 mm).
Weights
Dry Weight:
Typically around 140-150 kg (exact figures will be in the manual).
Fuel Tank Capacity:
Typically around 13-15 liters (specific capacity and reserve will be detailed).
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the traditional sense for motorcycle manuals; however, the manual covers safety-critical systems like brakes and chassis.
Active Features
Braking System Details:
Covers front and rear brake systems, likely including hydraulic disc brakes with specific caliper and master cylinder service instructions. Anti-lock Braking System (ABS) was not common on 125cc bikes of this era, but if present on certain variants, it would be covered.
Suspension And Handling:
Detailed coverage of front forks and rear shock absorber allows for proper setup and maintenance, crucial for safe handling and stability.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation includes speedometer, tachometer, odometer, trip meter, and indicator lights. No advanced infotainment systems present.
Driver Assistance
Driver Assistance Features:
No electronic driver assistance systems (like traction control or advanced ABS) are expected for models of this era.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or smartphone integration.
Electrical Systems
Ignition System Type:
Electronic ignition (CDI or similar, with details on stator, ignition coil, and spark plug specifications).
🔧 Maintenance
Service Intervals
Oil Change Intervals:
Specific intervals for engine oil, gearbox oil, and gearbox oil will be provided based on mileage or time.
Spark Plug Replacement:
Recommended intervals for spark plug inspection and replacement will be detailed.
Air Filter Cleaning Replacement:
Guidelines for air filter maintenance based on operating conditions will be included.
Chain Lubrication Adjustment:
Regular intervals for chain care will be specified to ensure optimal performance and longevity.
Fluid Specifications
Engine Oil Type:
Specific 2-stroke oil recommendations (e.g., fully synthetic, specific API/JASO ratings) will be listed.
Gearbox Oil Type And Capacity:
Recommended gearbox oil (e.g., SAE 80W/90) and precise fill capacities will be provided.
Coolant Type:
Specifications for coolant mixture (e.g., ethylene glycol-based antifreeze) and capacity will be detailed.
Brake Fluid Type:
Recommended brake fluid (e.g., DOT 4) will be specified for optimal braking performance.
Known Issues
Common Wear Items:
The manual will likely address common wear items such as clutch plates, piston rings, and wear on the cylinder bore due to the nature of two-stroke engines and performance use.
Carburetor Tuning:
Guidance on carburetor jetting, idle speed, and mixture adjustments will be crucial given the model's carburetor setup.
Rotary Valve Intake:
The RS125 features a sophisticated rotary valve intake system, and the manual will likely detail its inspection and maintenance procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its performance-oriented motorcycles, particularly in the sportbike and racing segments.
Model Evolution
Rs125 Legacy:
The Aprilia RS125 is a highly regarded 125cc two-stroke sportbike, known for its potent engine, sharp handling, and race-inspired styling. It served as a popular entry-level sportbike and a stepping stone for many aspiring racers.
Production
Manufacturing Period:
The covered period (1993-2002) encompasses significant iterations of the RS125, with potential minor updates and variations in specifications within this timeframe.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Aprilia RS125 has a strong reputation among enthusiasts for its performance, handling, and design in the 125cc class.
Ratings
Review Consensus:
Consistently praised in period reviews for its track-day capability and road-going sportbike feel, often considered the benchmark in its class.
Certifications
Manual Certification:
While not a formal certification, the manual is described as being the same as used by professional bike repair shops, implying a high standard of accuracy and comprehensiveness.
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