Aprilia RS50 RS50 2008 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Year: 2008 Codes Engine Code: AM6 (Minarelli Horizontal) 👋 Introduction Market Position Segment: Lightweight supersport motorcycle, entry-level performance for younger riders or those seeking agile urban transport. Target Audience: Enthusiasts, novice riders, those looking for sporty styling and manageable performance. Competitive Analysis Competitors: Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (though often 125cc class, the RS50 competes in the lower displacement sportbike segment). Key Features Styling: Aggressive supersport styling mirroring larger Aprilia sportbikes, including dual headlights and aerodynamic fairings. Engine Type: High-revving 2-stroke, liquid-cooled, single-cylinder engine known for its performance in the 50cc class. Chassis: Aluminium frame and swingarm contribute to light weight and sharp handling. Braking System: Premium braking components, often including radial-mount calipers, for superior stopping power in its class. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and workshop procedures for the Aprilia RS50 (2008 model year). Page Count Page Count: Likely in excess of 300 pages, typical for a full workshop manual. Manual Type Manual Type: Service Repair Workshop Manual Language Language: Likely English, with potential for multilingual sections depending on the original publication. Format Format: Digital (PDF), likely searchable and printable. 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, inspection, tuning, cooling system, lubrication system, fuel system (carburetor settings, fuel lines), ignition system (spark plug, coil, CDI unit). Transmission Drivetrain: Gearbox operation, clutch assembly, chain drive, gear ratios, maintenance, and repair. Chassis Frame: Frame inspection, steering head bearings, swingarm, linkage bearings, and related components. Suspension Steering: Front fork (telescopic, oil levels, seal replacement), rear shock absorber, steering system components, adjustments, and servicing. Brakes: Front and rear brake systems (disc brakes), caliper overhaul, pad replacement, fluid bleeding, master cylinder service, brake lines. Electrical Systems: Wiring diagrams, battery maintenance, lighting (headlight, taillight, indicators), horn, starter system, charging system (stator, regulator/rectifier), fuse box, switches. Fuel System Components: Carburetor identification (Dell'Orto PHVA 12/17.5), jetting specifications, float bowl adjustment, idle speed control, fuel tank, fuel tap. Exhaust System: Exhaust pipe, silencer, mounting, and gasket replacement. Cooling System: Liquid cooling system, radiator, water pump, thermostat, coolant specifications, and bleeding procedures. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, service intervals, lubrication points, chain adjustment and lubrication, tire pressure checks. Troubleshooting Diagnostics: Problem-solving guides for common issues, diagnostic flowcharts, identification of faults. Engine Overhaul: Detailed steps for engine disassembly, piston and cylinder inspection/replacement, crankshaft and connecting rod servicing, valve clearance adjustment (if applicable to 2-stroke). Transmission Repair: Clutch plate replacement, gearbox disassembly and reassembly, bearing inspection. Electrical Diagnostics: Component testing (e.g., stator output, CDI function), wiring harness repair, troubleshooting electrical faults. Suspension Servicing: Front fork seal replacement, fork oil change, rear shock service. Brake System Maintenance: Brake pad replacement, caliper overhaul, hydraulic system bleeding, rotor inspection. Bodywork Fairing Repair: Fairing removal and installation, mounting point repair. Technical Depth Depth Level: Intermediate to Advanced. Covers routine maintenance, detailed component replacement, engine and transmission rebuilding, and electrical system diagnostics. Special Tools: Likely lists specific tools required for certain procedures, such as flywheel pullers, clutch holding tools, and torque wrenches. Torque Specifications: Includes detailed torque values for all critical fasteners and components. Schematics Diagrams: Provides detailed diagrams of assemblies, sub-assemblies, and wiring schematics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Searchability Searchability: Text-searchable PDF, allowing users to quickly find specific information. ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, single-cylinder Displacement: 49.7 cc Bore X Stroke: 39.5 mm x 40.1 mm Power Output: Typically around 10-15 hp at high RPM (varies by market and de-restriction). Torque: Peak torque figures generally around 8-10 Nm. Performance Cooling Method: Liquid-cooled Ignition System: Electronic CDI (Capacitor Discharge Ignition) Fuel System Carburetor: Dell'Orto PHVA 12 or PHVA 17.5 (depending on variant/market). Fuel Type: Unleaded Gasoline (95 RON recommended), requires 2-stroke oil pre-mix or separate oil injection. Oil Mixture: Separate oil injection system (automatic mixing) or manual pre-mix (typically 1:50 ratio for dedicated 2T oil). 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Features Clutch Type: Wet multi-plate clutch, cable-actuated. Final Drive: Chain drive Gear Ratios: Specific ratios will be detailed in the manual, crucial for understanding performance characteristics. 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 720 mm Height: Approx. 1130 mm Wheelbase: Approx. 1340 mm Weights Dry Weight: Approx. 115 kg Fuel Capacity: Approx. 13 Liters Oil Tank Capacity: Approx. 1.5 Liters (for 2-stroke oil injection) 🛡️ Safety Features Ratings Safety Ratings: Not applicable in the same way as cars; relies on design and component quality. Active Features Braking System: Front: Disc brake (e.g., 280mm disc, radial caliper), Rear: Disc brake (e.g., 220mm disc). Tires: Front: 110/70-17, Rear: 130/70-17 (typical sizes, check manual for exact)....
Exhaust pipe, silencer, mounting, and gasket replacement.
Cooling System:
Liquid cooling system, radiator, water pump, thermostat, coolant specifications, and bleeding procedures.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, service intervals, lubrication points, chain adjustment and lubrication, tire pressure checks.
Troubleshooting Diagnostics:
Problem-solving guides for common issues, diagnostic flowcharts, identification of faults.
Engine Overhaul:
Detailed steps for engine disassembly, piston and cylinder inspection/replacement, crankshaft and connecting rod servicing, valve clearance adjustment (if applicable to 2-stroke).
Transmission Repair:
Clutch plate replacement, gearbox disassembly and reassembly, bearing inspection.
Front fork seal replacement, fork oil change, rear shock service.
Brake System Maintenance:
Brake pad replacement, caliper overhaul, hydraulic system bleeding, rotor inspection.
Bodywork Fairing Repair:
Fairing removal and installation, mounting point repair.
Technical Depth
Depth Level:
Intermediate to Advanced. Covers routine maintenance, detailed component replacement, engine and transmission rebuilding, and electrical system diagnostics.
Special Tools:
Likely lists specific tools required for certain procedures, such as flywheel pullers, clutch holding tools, and torque wrenches.
Torque Specifications:
Includes detailed torque values for all critical fasteners and components.
Schematics Diagrams:
Provides detailed diagrams of assemblies, sub-assemblies, and wiring schematics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Searchability:
Text-searchable PDF, allowing users to quickly find specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, single-cylinder
Displacement:
49.7 cc
Bore X Stroke:
39.5 mm x 40.1 mm
Power Output:
Typically around 10-15 hp at high RPM (varies by market and de-restriction).
Torque:
Peak torque figures generally around 8-10 Nm.
Performance
Cooling Method:
Liquid-cooled
Ignition System:
Electronic CDI (Capacitor Discharge Ignition)
Fuel System
Carburetor:
Dell'Orto PHVA 12 or PHVA 17.5 (depending on variant/market).
Fuel Type:
Unleaded Gasoline (95 RON recommended), requires 2-stroke oil pre-mix or separate oil injection.
Oil Mixture:
Separate oil injection system (automatic mixing) or manual pre-mix (typically 1:50 ratio for dedicated 2T oil).
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Features
Clutch Type:
Wet multi-plate clutch, cable-actuated.
Final Drive:
Chain drive
Gear Ratios:
Specific ratios will be detailed in the manual, crucial for understanding performance characteristics.
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 720 mm
Height:
Approx. 1130 mm
Wheelbase:
Approx. 1340 mm
Weights
Dry Weight:
Approx. 115 kg
Fuel Capacity:
Approx. 13 Liters
Oil Tank Capacity:
Approx. 1.5 Liters (for 2-stroke oil injection)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as cars; relies on design and component quality.
Lack of power or poor starting can be due to worn piston/cylinder, incorrect carburetor jetting, or ignition issues.
Cooling System Concerns:
Overheating can occur if coolant levels are low, radiator is blocked, or thermostat fails.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is renowned for its performance-oriented motorcycles, particularly in racing and sportbike categories, with a history dating back to 1945.
Model Evolution
Rs Series Heritage:
The RS series represents Aprilia's commitment to sporty design and performance, with the RS50 being the entry point into this lineage.
Engine Source:
The Minarelli AM6 engine is a widely used and highly regarded 50cc 2-stroke engine in many European mopeds and small motorcycles, known for its robustness and tuneability.
Production
Manufacturing Location:
Typically manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Performance Awards:
While not specific awards, the RS50 is recognized in its class for offering a high level of performance and sporty handling, often praised in motorcycle reviews for its 'big bike' feel.
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