Aprilia RS50 RS 50 1999-2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Chassis Codes: Not specified in product information, but generally relates to specific RS50 generation codes. Codes Engine Code Identifier: Typically Rotax 50cc 2-stroke, but specific engine variants may exist across model years. Consult the manual for precise codes. 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics seeking comprehensive repair and maintenance guidance. Competitive Analysis Value Proposition: An inexpensive yet authoritative source for keeping the Aprilia RS50 in optimal working condition, saving on professional labor costs. Key Features Content Elements: Detailed illustrations, diagrams, wiring schematics, specifications, and step-by-step instructions. Usability: Printable pages for workshop use, numbered instructions, and a clear table of contents for quick information retrieval. 📋 Manual Details Coverage Areas General Information: Yes Engine Mechanical System: Yes Engine Electrical System: Yes Emission Control System: Yes Fuel System: Yes Suspension System: Yes Clutch System: Yes Manual Transaxle System: Yes Automatic Transaxle System: Yes (likely for specific variants or secondary systems if applicable, but primary is manual). Driveshaft And Axle: Yes Steering System: Yes Brake System: Yes Body Interior And Exterior: Yes Body Electrical System: Yes Restraint System: Yes (likely referencing safety features like seatbelts if applicable, or general safety components). Page Count Estimated Page Count: Not explicitly stated, but described as 'complete service manual' and covering 'every detail', suggesting a comprehensive volume. Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Printability: Fully Printable Zoom Functionality: Zoom IN/OUT supported Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including mechanical systems (e.g., engine assembly, disassembly, timing, cooling) and electrical systems (e.g., ignition, starting, charging, sensors, ECU). Transmission: Detailed procedures for the manual gearbox, clutch operation, and related components. Brakes: In-depth information on hydraulic brake systems, caliper servicing, master cylinder, brake fluid, and bleeding procedures. Suspension And Steering: Coverage of front forks, rear shock absorber, linkage systems, steering head bearings, and steering assembly. Electrical: Extensive coverage of wiring harnesses, lighting, instruments, switches, battery, and troubleshooting using wiring schematics. Fuel And Emission: Details on fuel delivery, carburetor adjustment (for relevant models), exhaust system, and emission control components. Body And Chassis: Procedures for interior and exterior body panels, fairings, seat, fuel tank, and general chassis maintenance. Procedures Included Maintenance: Routine checks, adjustments, fluid changes, filter replacements, spark plug service, and pre-ride inspections. Troubleshooting: Diagnostic steps for common and complex issues across all major systems, including electrical fault finding. Repair: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation. Rebuild: Detailed procedures for complete engine rebuilds, carburetor overhauls, and major component overhauls. Wiring Diagrams: Inclusion of detailed wiring schematics for accurate electrical system diagnosis and repair. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including identifying fault codes (if applicable) and interpreting sensor data. Reconstruction Level: Covers everything from basic adjustments to full component rebuilding and engine disassembly to bare components. Special Tools: Likely identifies and describes the use of specific tools required for certain procedures. 📊 Manual Specifications File Format Type: PDF Quality: High-resolution for clear illustrations and text. Print Quality Page Characteristics: Printable pages, allowing users to print only necessary sections. Binding Type Format: Digital (PDF) - no physical binding. Paper Type Digital Equivalent: High-resolution digital display with zoom capabilities. ⚙️ Engine Specifications Primary Engine Engine Type: 50cc, 2-stroke, liquid-cooled (typical for RS50 models of this era). Specific engine variants may exist, consult manual for details. Manufacturer: Likely Rotax Performance Horsepower: Typically around 12-15 HP, depending on market restrictions and specific model year configurations. Refer to manual for exact figures. Torque: Not specified in product data, but typically in the range of 7-9 Nm. Consult manual for precise specifications. Fuel System Carburetor Size: Often a Dell'Orto PHBN 16 or similar. Manual will provide exact specifications and tuning guidelines. Fuel Type: Unleaded gasoline, typically with a specified octane rating. Mixture with 2-stroke oil is essential. Emission Control System Type: May include catalytic converter and specific exhaust port designs to meet emission standards of the period. Manual details systems. 🔧 Transmission Standard Type: 6-speed manual gearbox. Optional Type: No automatic transmission typically offered for the RS50, but product information lists 'Automatic Transaxle System' which might refer to a secondary or less common variant if applicable. Features Clutch Type: Wet, multi-plate clutch. Gear Ratios: Specific gear ratios are detailed in the manual for optimal performance tuning and diagnosis. Fluid Requirements Transmission Oil: Refer to the manual for specific API classification and viscosity grade of the transmission oil. 📐 Dimensions Exterior Overall Length: Refer to manual for exact dimensions. Overall Width: Refer to manual for exact dimensions. Seat Height: Refer to manual for...
Not specified in product information, but generally relates to specific RS50 generation codes.
Codes
Engine Code Identifier:
Typically Rotax 50cc 2-stroke, but specific engine variants may exist across model years. Consult the manual for precise codes.
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics seeking comprehensive repair and maintenance guidance.
Competitive Analysis
Value Proposition:
An inexpensive yet authoritative source for keeping the Aprilia RS50 in optimal working condition, saving on professional labor costs.
Key Features
Content Elements:
Detailed illustrations, diagrams, wiring schematics, specifications, and step-by-step instructions.
Usability:
Printable pages for workshop use, numbered instructions, and a clear table of contents for quick information retrieval.
📋 Manual Details
Coverage Areas
General Information:
Yes
Engine Mechanical System:
Yes
Engine Electrical System:
Yes
Emission Control System:
Yes
Fuel System:
Yes
Suspension System:
Yes
Clutch System:
Yes
Manual Transaxle System:
Yes
Automatic Transaxle System:
Yes (likely for specific variants or secondary systems if applicable, but primary is manual).
Driveshaft And Axle:
Yes
Steering System:
Yes
Brake System:
Yes
Body Interior And Exterior:
Yes
Body Electrical System:
Yes
Restraint System:
Yes (likely referencing safety features like seatbelts if applicable, or general safety components).
Page Count
Estimated Page Count:
Not explicitly stated, but described as 'complete service manual' and covering 'every detail', suggesting a comprehensive volume.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Printability:
Fully Printable
Zoom Functionality:
Zoom IN/OUT supported
Delivery
Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including mechanical systems (e.g., engine assembly, disassembly, timing, cooling) and electrical systems (e.g., ignition, starting, charging, sensors, ECU).
Transmission:
Detailed procedures for the manual gearbox, clutch operation, and related components.
Brakes:
In-depth information on hydraulic brake systems, caliper servicing, master cylinder, brake fluid, and bleeding procedures.
Suspension And Steering:
Coverage of front forks, rear shock absorber, linkage systems, steering head bearings, and steering assembly.
Electrical:
Extensive coverage of wiring harnesses, lighting, instruments, switches, battery, and troubleshooting using wiring schematics.
Fuel And Emission:
Details on fuel delivery, carburetor adjustment (for relevant models), exhaust system, and emission control components.
Body And Chassis:
Procedures for interior and exterior body panels, fairings, seat, fuel tank, and general chassis maintenance.
Diagnostic steps for common and complex issues across all major systems, including electrical fault finding.
Repair:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation.
Rebuild:
Detailed procedures for complete engine rebuilds, carburetor overhauls, and major component overhauls.
Wiring Diagrams:
Inclusion of detailed wiring schematics for accurate electrical system diagnosis and repair.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including identifying fault codes (if applicable) and interpreting sensor data.
Reconstruction Level:
Covers everything from basic adjustments to full component rebuilding and engine disassembly to bare components.
Special Tools:
Likely identifies and describes the use of specific tools required for certain procedures.
📊 Manual Specifications
File Format
Type:
PDF
Quality:
High-resolution for clear illustrations and text.
Print Quality
Page Characteristics:
Printable pages, allowing users to print only necessary sections.
Binding Type
Format:
Digital (PDF) - no physical binding.
Paper Type
Digital Equivalent:
High-resolution digital display with zoom capabilities.
⚙️ Engine Specifications
Primary Engine
Engine Type:
50cc, 2-stroke, liquid-cooled (typical for RS50 models of this era). Specific engine variants may exist, consult manual for details.
Manufacturer:
Likely Rotax
Performance
Horsepower:
Typically around 12-15 HP, depending on market restrictions and specific model year configurations. Refer to manual for exact figures.
Torque:
Not specified in product data, but typically in the range of 7-9 Nm. Consult manual for precise specifications.
Fuel System
Carburetor Size:
Often a Dell'Orto PHBN 16 or similar. Manual will provide exact specifications and tuning guidelines.
Fuel Type:
Unleaded gasoline, typically with a specified octane rating. Mixture with 2-stroke oil is essential.
Emission Control System
Type:
May include catalytic converter and specific exhaust port designs to meet emission standards of the period. Manual details systems.
🔧 Transmission
Standard
Type:
6-speed manual gearbox.
Optional
Type:
No automatic transmission typically offered for the RS50, but product information lists 'Automatic Transaxle System' which might refer to a secondary or less common variant if applicable.
Features
Clutch Type:
Wet, multi-plate clutch.
Gear Ratios:
Specific gear ratios are detailed in the manual for optimal performance tuning and diagnosis.
Fluid Requirements
Transmission Oil:
Refer to the manual for specific API classification and viscosity grade of the transmission oil.
📐 Dimensions
Exterior
Overall Length:
Refer to manual for exact dimensions.
Overall Width:
Refer to manual for exact dimensions.
Seat Height:
Refer to manual for exact dimensions.
Weights
Dry Weight:
Typically around 115-125 kg. Consult manual for precise weight specifications.
🛡️ Safety Features
Ratings
Crash Test Data:
As a motorcycle, crash test ratings are not applicable in the same way as cars. Safety features will be detailed in the manual.
Active Features
Braking System:
Powerful hydraulic disc brakes front and rear for effective stopping power.
Lighting:
Full lighting system including headlights, taillights, turn signals for visibility.
Passive Features
Chassis Design:
Sportbike chassis designed for stability and handling.
💡 Technology Features
Infotainment
Features:
Basic instrumentation typically includes speedometer, odometer, trip meter, and warning lights. No advanced infotainment systems expected.
Driver Assistance
Features:
No electronic driver assistance systems are characteristic of this model. Focus is on mechanical and electrical systems.
Connectivity
Features:
No wireless connectivity or smart features typical of modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific interval based on mileage or time. Crucial for 2-stroke engines.
Spark Plug Replacement:
Refer to manual for recommended interval. A key component for 2-stroke performance.
Air Filter Cleaning Replacement:
Refer to manual for interval, crucial for engine health.
Chain Lubrication Adjustment:
Regular checks and lubrication are critical. Manual provides specific procedures and tension specifications.
Fluid Specifications
Coolant:
Refer to manual for specific coolant type (e.g., ethylene glycol-based) and mixture ratio.
Brake Fluid:
Typically DOT 4 or DOT 5.1, depending on model year. Manual will specify the exact type.
2 Stroke Oil:
Refer to manual for recommended oil type (e.g., JASO FD or specific Aprilia recommendations) for premix or oil injection systems.
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, sprockets, chain, and fork seals are common wear items. Manual guides on inspection and replacement.
Electrical Gremlins:
As with many motorcycles of this era, electrical connections and grounds can be a source of issues. The manual's wiring diagrams are essential for diagnosis.
Carburetor Tuning:
Carburetors can require regular cleaning and adjustment for optimal performance, especially with fuel variations. Manual provides detailed tuning procedures.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer known for its sport motorcycles, racing heritage, and innovative designs.
Model Evolution
Rs50 Development:
The RS50 has been a popular entry-level sportbike for decades, evolving with design updates and engine technology to meet regulations and performance demands.
Production
Manufacturing Period:
Covered by this manual: 1999-2010. Production may extend beyond or precede these years for different generations.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
The Aprilia RS50 is consistently recognized as a leading model in the lightweight sportbike segment for its performance and styling.
Ratings
Enthusiast Reviews:
Generally well-regarded by motorcycle enthusiasts for its handling, braking, and sporty aesthetics, especially for its class.
Certifications
Emissions Compliance:
Complies with emission standards relevant to its production years, as detailed in the manual's Emission Control System section.
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