🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Year: 2000 Engine Type: V-Twin Engine Code: Rotax 998cc V-Twin 👋 Introduction Market Position Segment: Sport Touring / Superbike Target Audience: Enthusiasts and owners seeking in-depth maintenance and repair knowledge Competitive Analysis Competitors 2000: Honda VFR800 Interceptor, Yamaha YZF1000R Thunderace, Suzuki TL1000S/R, Ducati 916/996 Key Features Engine Architecture: 998cc V-Twin, known for torque and character Frame Design: Aluminum twin-spar frame Suspension: Inverted front forks and monoshock rear suspension Braking System: High-performance Brembo braking system 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: Digital (PDF) Page Count: Comprehensive (Exact number varies by edition, but expected to be extensive) 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, diagnosis, tuning, and component replacement (including fuel injection, ignition, cooling, lubrication) Transmission: Clutch, gearbox, final drive maintenance and repair Chassis: Frame, suspension (front and rear), steering, and wheel bearing service Brakes: Hydraulic system, caliper, rotor, and master cylinder service and bleeding procedures Electrical: Wiring diagrams, starter, charging system, lighting, instrumentation, and ECU troubleshooting Fuel System: Fuel pump, injectors, pressure regulator, and throttle body service Exhaust System: Catalytic converter, mufflers, and sensor replacement Cooling System: Radiator, fan, thermostat, and coolant circulation service Lubrication System: Oil pump, oil filter, and oil circulation pathways Procedures Included Maintenance: Routine checks, lubrication, filter changes, fluid replacements, chain adjustment Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues Repair: Detailed instructions for component repair and replacement Rebuilding: Complete engine and transmission rebuild procedures Refurbishment: Guidance on restoring worn components and systems Restoration: Comprehensive guidance for bringing the motorcycle back to original specifications Torque Specifications: Precise torque values for all critical fasteners Wiring Diagrams: Full, detailed electrical system schematics Technical Depth Level Of Detail: Expert-level, suitable for professional mechanics and experienced enthusiasts Diagnostic Capabilities: Advanced diagnostic trees and fault code interpretation Rebuild Instructions: Complete internal engine and gearbox component rebuilds Special Tools: Identification of required special tools and their usage 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for workshop use Print Quality Resolution: High-resolution for clear viewing of diagrams and text Illustrations: Detailed exploded views, diagrams, and photographs Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Manufacturer: Rotax (for Aprilia) Configuration: 90-degree V-Twin Displacement: 997.6 cc Bore X Stroke: 98.0 mm x 66.0 mm Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approx. 135 hp @ 9,250 rpm Torque: Approx. 102 Nm (75 lb-ft) @ 7,000 rpm Fuel System Induction: Electronic Fuel Injection (EFI) with dual injectors per cylinder Throttle Body Size: 54 mm Fuel Type: Unleaded gasoline (95 RON recommended) Ignition System: Digital ignition with variable advance Lubrication Type: Wet sump Oil Capacity: Approx. 4.0 Liters (4.2 US qt) with filter change 🔧 Transmission Standard Type: 6-speed sequential manual Clutch Type: Wet multi-plate Features Final Drive: Chain drive Fluid Specifications Gearbox Oil: API GL-4, SAE 80W/90 (or equivalent motorcycle gear oil) 📐 Dimensions Exterior Length: Approx. 2,130 mm (83.9 in) Width: Approx. 760 mm (30.0 in) Height: Approx. 1,170 mm (46.1 in) Wheelbase: Approx. 1,415 mm (55.7 in) Seat Height: Approx. 810 mm (31.9 in) Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 220 kg (485 lbs) (fully fueled) Fuel Tank Capacity: Approx. 21 Liters (5.5 US gal) 🛡️ Safety Features Ratings Crash Test Info: N/A for motorcycles in traditional automotive sense; focus on structural integrity and component safety Active Features Braking: Dual 320mm front discs with 4-piston Brembo calipers, 220mm rear disc with 2-piston caliper Suspension Damping: Adjustable front forks (preload, compression, rebound) and rear shock (preload, rebound) Passive Features Frame Strength: Robust aluminum twin-spar frame for stability Ergonomics: Designed for comfort over longer distances 💡 Technology Features Infotainment Infotainment System: Basic LCD instrumentation with analog tachometer. No integrated infotainment system in the modern sense. Driver Assistance ABS: Optional ABS available on some models; standard on later iterations. Traction Control: No traction control system fitted on the 2000 model. Connectivity Connectivity Features: No built-in connectivity features (e.g., Bluetooth, smartphone integration). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or annually, whichever comes first. Air Filter Replacement: Inspect every 6,000 km (3,700 miles), replace as needed. Spark Plug Replacement: Typically every 12,000 km (7,500 miles). Chain Lubrication Adjustment: Check and lubricate every 1,000 km (600 miles) or after riding in wet conditions; adjust tension as needed. Valve Clearance Check: Typically every 24,000 km (15,000 miles). Fluid Specifications Engine Oil Type: Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (API SG, JASO MA or MA2 recommended) Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (50/50 mix with distilled water) Brake Fluid Type: DOT 4 hydraulic fluid Clutch Fluid Type: DOT 4 hydraulic fluid (if hydraulic...
Step-by-step diagnostic procedures for common and uncommon issues
Repair:
Detailed instructions for component repair and replacement
Rebuilding:
Complete engine and transmission rebuild procedures
Refurbishment:
Guidance on restoring worn components and systems
Restoration:
Comprehensive guidance for bringing the motorcycle back to original specifications
Torque Specifications:
Precise torque values for all critical fasteners
Wiring Diagrams:
Full, detailed electrical system schematics
Technical Depth
Level Of Detail:
Expert-level, suitable for professional mechanics and experienced enthusiasts
Diagnostic Capabilities:
Advanced diagnostic trees and fault code interpretation
Rebuild Instructions:
Complete internal engine and gearbox component rebuilds
Special Tools:
Identification of required special tools and their usage
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Resolution:
High-resolution for clear viewing of diagrams and text
Illustrations:
Detailed exploded views, diagrams, and photographs
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Manufacturer:
Rotax (for Aprilia)
Configuration:
90-degree V-Twin
Displacement:
997.6 cc
Bore X Stroke:
98.0 mm x 66.0 mm
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 135 hp @ 9,250 rpm
Torque:
Approx. 102 Nm (75 lb-ft) @ 7,000 rpm
Fuel System
Induction:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Throttle Body Size:
54 mm
Fuel Type:
Unleaded gasoline (95 RON recommended)
Ignition
System:
Digital ignition with variable advance
Lubrication
Type:
Wet sump
Oil Capacity:
Approx. 4.0 Liters (4.2 US qt) with filter change
🔧 Transmission
Standard
Type:
6-speed sequential manual
Clutch Type:
Wet multi-plate
Features
Final Drive:
Chain drive
Fluid Specifications
Gearbox Oil:
API GL-4, SAE 80W/90 (or equivalent motorcycle gear oil)
📐 Dimensions
Exterior
Length:
Approx. 2,130 mm (83.9 in)
Width:
Approx. 760 mm (30.0 in)
Height:
Approx. 1,170 mm (46.1 in)
Wheelbase:
Approx. 1,415 mm (55.7 in)
Seat Height:
Approx. 810 mm (31.9 in)
Weights
Dry Weight:
Approx. 195 kg (430 lbs)
Wet Weight:
Approx. 220 kg (485 lbs) (fully fueled)
Fuel Tank Capacity:
Approx. 21 Liters (5.5 US gal)
🛡️ Safety Features
Ratings
Crash Test Info:
N/A for motorcycles in traditional automotive sense; focus on structural integrity and component safety
Active Features
Braking:
Dual 320mm front discs with 4-piston Brembo calipers, 220mm rear disc with 2-piston caliper
Suspension Damping:
Adjustable front forks (preload, compression, rebound) and rear shock (preload, rebound)
Passive Features
Frame Strength:
Robust aluminum twin-spar frame for stability
Ergonomics:
Designed for comfort over longer distances
💡 Technology Features
Infotainment
Infotainment System:
Basic LCD instrumentation with analog tachometer. No integrated infotainment system in the modern sense.
Driver Assistance
ABS:
Optional ABS available on some models; standard on later iterations.
Traction Control:
No traction control system fitted on the 2000 model.
Connectivity
Connectivity Features:
No built-in connectivity features (e.g., Bluetooth, smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or annually, whichever comes first.
Air Filter Replacement:
Inspect every 6,000 km (3,700 miles), replace as needed.
Spark Plug Replacement:
Typically every 12,000 km (7,500 miles).
Chain Lubrication Adjustment:
Check and lubricate every 1,000 km (600 miles) or after riding in wet conditions; adjust tension as needed.
Valve Clearance Check:
Typically every 24,000 km (15,000 miles).
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, SAE 10W-40 or 15W-50 (API SG, JASO MA or MA2 recommended)
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4 hydraulic fluid
Clutch Fluid Type:
DOT 4 hydraulic fluid (if hydraulic clutch)
Known Issues
Fuel Pump Reliability:
Some early models experienced occasional fuel pump issues; often related to voltage supply or pump aging.
Electrical Connections:
Corrosion or loose connections in the wiring harness can lead to intermittent electrical faults.
Stator Output:
Stator failure can lead to charging system problems; regular checks of voltage output are recommended.
Cam Chain Tensioner:
While generally robust, the cam chain tensioner can wear over time, leading to rattling noises.
Regulator Rectifier:
Overheating of the regulator/rectifier unit can cause premature failure.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong racing heritage, particularly in Grand Prix motorcycle racing, which influences their road-going performance machines.
Model Evolution
Rst Mille Predecessors:
Evolved from Aprilia's successful RSV Mille superbike, offering a more comfortable, yet still potent, package.
Rst Mille Positioning:
Positioned as a premium sport-touring motorcycle that can also perform exceptionally on a track day.
Production
Manufacturing Plant:
Noale, Italy
Production Years:
The Mille platform was introduced in the late 1990s and evolved through various iterations into the 2000s.
🏆 Awards & Recognition
Recognitions
Awards Received:
While specific awards for the 2000 RST Mille are not prominently documented, the Mille platform was generally well-received for its performance and handling.
Ratings
Performance Reviews:
Consistently praised for its potent V-twin engine, excellent chassis dynamics, and capable braking.
Certifications
Emissions Standards:
Compliant with prevailing emissions standards for the model year.
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