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Aprilia RST Mille 2001 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Year: 2001 Platform: SL1000 Codes Engine Code Prefix: APRC Vin Code Engine: E 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Owners seeking to perform maintenance, repairs, and tuning on their Aprilia RST Mille. Competitive Analysis Competitors 2001: Honda VFR800 Interceptor, Ducati ST2, Triumph Sprint ST. Key Features Motorcycle Focus: The Aprilia RST Mille is a potent Italian sport-tourer known for its powerful V-twin engine and sporty handling. Manual Value Proposition: This manual provides the essential knowledge and procedures for owners to maintain and repair their RST Mille effectively, saving time and money. 📋 Manual Details Coverage Areas Full Coverage: All Models/Engines/Trim/Transmissions Page Count Estimated Pages: 300-500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, overhaul, and reassembly procedures for the V-twin engine. Fuel System: Carburetor identification, adjustment, cleaning, and overhaul; fuel pump diagnosis and replacement. Ignition System: Spark plug specifications, timing checks, ignition coil testing, CDI unit diagnosis. Cooling System: Radiator service, coolant specifications, thermostat replacement, fan operation diagnosis. Lubrication System: Oil pressure checks, oil filter replacement, oil type specifications, oil pump service. Transmission And Drivetrain: Clutch operation, gear shift mechanism, chain drive maintenance, gearbox overhaul. Suspension System: Front fork service, rear shock absorber adjustment and replacement, linkage maintenance. Braking System: Brake fluid specifications, pad replacement, caliper service, master cylinder overhaul, bleeding procedures. Electrical System: Wiring diagrams, battery maintenance, charging system diagnosis, starter motor service, lighting system repair. Frame And Bodywork: Frame inspection, fairing removal and installation, seat service, fuel tank maintenance. Controls And Instruments: Handlebar assembly, throttle control, brake lever adjustment, instrument panel diagnosis. Procedures Included Routine Maintenance: Oil and filter changes, chain adjustment, brake checks, fluid level top-ups, tire pressure checks. Troubleshooting Diagnostics: Step-by-step diagnostic guides for common running issues, electrical faults, and mechanical problems. Component Overhaul: Detailed procedures for rebuilding the engine, gearbox, carburetors, brake calipers, and suspension components. Wiring Diagrams: Comprehensive electrical schematics for all systems, including lighting, ignition, and instrumentation. Torque Specifications: Precise torque values for all critical fasteners, ensuring correct assembly and preventing damage. Special Tools: Identification of specialized tools required for specific maintenance and repair procedures. Specifications Data: All essential technical data, including clearances, tolerances, fluid capacities, and electrical resistance values. Technical Depth Depth: Comprehensive from basic maintenance to full engine and component rebuilds. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval. Print Quality Quality: High-resolution digital reproduction of original factory documentation. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, Liquid-cooled Engine Displacement: 998 cc (997.6 cc) Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Claimed: Approx. 130 hp @ 9,500 rpm Torque Claimed: Approx. 100 Nm (73.8 lb-ft) @ 7,500 rpm Fuel System Fuel Delivery: Carburetor (Mikuni BSR36 x 2) Fuel Tank Capacity: 21 Liters (5.5 US gal) Lubrication System Oil Type Recommendation: Semi-synthetic or fully synthetic motorcycle oil, SAE 10W-40 or 15W-50, API SG/SH or higher. 🔧 Transmission Standard Transmission Type: 6-speed manual Features Clutch Type: Hydraulically operated, wet multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2100 mm (82.7 in) Width: Approx. 780 mm (30.7 in) Height: Approx. 1200 mm (47.2 in) Wheelbase: Approx. 1430 mm (56.3 in) Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight Estimated: Approx. 217 kg (478 lbs) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle specific safety ratings not applicable in automotive context) Active Features Braking System Front: Dual 320 mm discs, 4-piston calipers (Brembo) Braking System Rear: Single 240 mm disc, 2-piston caliper Suspension Front: Adjustable 43mm upside-down (USD) telescopic fork (Showa) Suspension Rear: Monoshock with adjustable preload and rebound damping Passive Features Lighting: Halogen headlamps, LED tail light 💡 Technology Features Infotainment Infotainment System: N/A (No integrated infotainment system, standard analog instrumentation). Driver Assistance Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control on this model). 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or annually, whichever comes first. Air Filter Inspection: Every 6,000 km (3,700 miles). Spark Plug Replacement: Every 12,000 km (7,500 miles). Chain Lubrication And Adjustment: Every 1,000 km (600 miles) or as needed. Brake Fluid Replacement: Every 24 months. Fluid Specifications Engine Oil Capacity: 3.2 Liters (3.4 US qt) with filter change. Coolant Type: Ethylene glycol-based coolant, mixed 50/50 with distilled water. Brake Fluid Type: DOT 4. Known Issues Common Problems: Potential for stator failure, electrical connector issues, carburetor synchronization drift, clutch slave cylinder leaks. 📚 Vehicle History Brand Heritage Aprilia Origins: Aprilia is an Italian motorcycle manufacturer with a strong heritage in racing and performance motorcycles. Model Evolution Rst...
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Aprilia RST Mille 2001 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RST Mille
Year:
2001
Platform:
SL1000
Codes
Engine Code Prefix:
APRC
Vin Code Engine:
E
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
Owners seeking to perform maintenance, repairs, and tuning on their Aprilia RST Mille.
Competitive Analysis
Competitors 2001:
Honda VFR800 Interceptor, Ducati ST2, Triumph Sprint ST.
Key Features
Motorcycle Focus:
The Aprilia RST Mille is a potent Italian sport-tourer known for its powerful V-twin engine and sporty handling.
Manual Value Proposition:
This manual provides the essential knowledge and procedures for owners to maintain and repair their RST Mille effectively, saving time and money.
📋 Manual Details
Coverage Areas
Full Coverage:
All Models/Engines/Trim/Transmissions
Page Count
Estimated Pages:
300-500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, overhaul, and reassembly procedures for the V-twin engine.
Fuel System:
Carburetor identification, adjustment, cleaning, and overhaul; fuel pump diagnosis and replacement.
Ignition System:
Spark plug specifications, timing checks, ignition coil testing, CDI unit diagnosis.
Cooling System:
Radiator service, coolant specifications, thermostat replacement, fan operation diagnosis.
Lubrication System:
Oil pressure checks, oil filter replacement, oil type specifications, oil pump service.
Transmission And Drivetrain:
Clutch operation, gear shift mechanism, chain drive maintenance, gearbox overhaul.
Suspension System:
Front fork service, rear shock absorber adjustment and replacement, linkage maintenance.
Braking System:
Brake fluid specifications, pad replacement, caliper service, master cylinder overhaul, bleeding procedures.
Electrical System:
Wiring diagrams, battery maintenance, charging system diagnosis, starter motor service, lighting system repair.
Frame And Bodywork:
Frame inspection, fairing removal and installation, seat service, fuel tank maintenance.
Controls And Instruments:
Handlebar assembly, throttle control, brake lever adjustment, instrument panel diagnosis.
Procedures Included
Routine Maintenance:
Oil and filter changes, chain adjustment, brake checks, fluid level top-ups, tire pressure checks.
Troubleshooting Diagnostics:
Step-by-step diagnostic guides for common running issues, electrical faults, and mechanical problems.
Component Overhaul:
Detailed procedures for rebuilding the engine, gearbox, carburetors, brake calipers, and suspension components.
Wiring Diagrams:
Comprehensive electrical schematics for all systems, including lighting, ignition, and instrumentation.
Torque Specifications:
Precise torque values for all critical fasteners, ensuring correct assembly and preventing damage.
Special Tools:
Identification of specialized tools required for specific maintenance and repair procedures.
Specifications Data:
All essential technical data, including clearances, tolerances, fluid capacities, and electrical resistance values.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and component rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Quality:
High-resolution digital reproduction of original factory documentation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke, Liquid-cooled
Engine Displacement:
998 cc (997.6 cc)
Bore X Stroke:
97 mm x 67.5 mm
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Claimed:
Approx. 130 hp @ 9,500 rpm
Torque Claimed:
Approx. 100 Nm (73.8 lb-ft) @ 7,500 rpm
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR36 x 2)
Fuel Tank Capacity:
21 Liters (5.5 US gal)
Lubrication System
Oil Type Recommendation:
Semi-synthetic or fully synthetic motorcycle oil, SAE 10W-40 or 15W-50, API SG/SH or higher.
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Features
Clutch Type:
Hydraulically operated, wet multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2100 mm (82.7 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1200 mm (47.2 in)
Wheelbase:
Approx. 1430 mm (56.3 in)
Weights
Dry Weight:
Approx. 195 kg (430 lbs)
Wet Weight Estimated:
Approx. 217 kg (478 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle specific safety ratings not applicable in automotive context)
Active Features
Braking System Front:
Dual 320 mm discs, 4-piston calipers (Brembo)
Braking System Rear:
Single 240 mm disc, 2-piston caliper
Suspension Front:
Adjustable 43mm upside-down (USD) telescopic fork (Showa)
Suspension Rear:
Monoshock with adjustable preload and rebound damping
Passive Features
Lighting:
Halogen headlamps, LED tail light
💡 Technology Features
Infotainment
Infotainment System:
N/A (No integrated infotainment system, standard analog instrumentation).
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control on this model).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or annually, whichever comes first.
Air Filter Inspection:
Every 6,000 km (3,700 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Chain Lubrication And Adjustment:
Every 1,000 km (600 miles) or as needed.
Brake Fluid Replacement:
Every 24 months.
Fluid Specifications
Engine Oil Capacity:
3.2 Liters (3.4 US qt) with filter change.
Coolant Type:
Ethylene glycol-based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4.
Known Issues
Common Problems:
Potential for stator failure, electrical connector issues, carburetor synchronization drift, clutch slave cylinder leaks.
📚 Vehicle History
Brand Heritage
Aprilia Origins:
Aprilia is an Italian motorcycle manufacturer with a strong heritage in racing and performance motorcycles.
Model Evolution
Rst Mille Development:
The RST Mille (SL1000) was Aprilia's flagship sport-touring motorcycle, intended to compete with established European and Japanese models, featuring a powerful V-twin engine derived from their racing program.
Production
Production Years:
1999-2003
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards:
N/A (Specific awards for the 2001 RST Mille are not widely documented, but the model was generally well-received for its performance and handling).
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