Aprilia RSV 1000 R 2006 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RSV 1000 R Year: 2006 Engine Variant: All Models/Engines/Trim/Transmissions Types 👋 Introduction Market Position Vehicle Type: High-performance sport motorcycle Competitive Analysis Competitors: Ducati 999, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR1000RR Key Features Manufacturer Origin: Italian engineering and design Performance Focus: Emphasis on track performance and sporty riding experience Manual Organization: Numbered table of contents for quick information retrieval Manual Value Proposition Cost Savings: Enables DIY repairs, potentially saving hundreds to thousands of dollars on labor costs. 📋 Manual Details Coverage Areas Covered Models: Aprilia RSV 1000 R (2006 model year, all variants) Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but described as comprehensive) Manual Type Type: Workshop Repair Service Manual Source: Original Factory Manual equivalent Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission Chassis Systems: Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame Electrical Systems: Electrical System (including Wiring Diagrams and Troubleshooting) Procedures Included Maintenance: Routine maintenance, service intervals, fluid changes, inspections Repair: Disassembly, assembly, cleaning, reinstallation, component repair Troubleshooting: Diagnostic procedures, common issues, fault finding Engine Removal Installation: Included Wiring Diagrams: Included as part of the Electrical System section Diagnostic Procedures: Comprehensive diagnostics for various systems Component Identification: Detailed illustrations, drawings, and photos with enlarged insets for part identification Technical Depth Depth: Professional-level technical information, as used by local service/repair shops; detailed substeps, notes, cautions, and warnings 📊 Manual Specifications File Format File Type: PDF Searchability: Implied (typical for PDF manuals) for efficient searching of content. Print Quality Printability: Full Printable Zoom Capability Zoom Feature: YES (Zoom IN/OUT) Delivery Method Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke, liquid-cooled Displacement: 998 cc Performance Horsepower: Approximately 133 hp (98 kW) at 9,500 rpm (subject to regional variations and specific tuning) Torque: Approximately 71.5 lb-ft (97 Nm) at 7,500 rpm (subject to regional variations and specific tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential injection Ignition System: Electronic ignition with variable ignition timing Throttle Body Size: Dual 55mm throttle bodies Cooling System Type: Liquid-cooled Cooling Capacity: Approximately 2.5 liters (refer to manual for exact capacity and filling procedure) 🔧 Transmission Standard Type: 6-speed constant mesh Features Clutch Type: Hydraulically operated, wet multi-plate clutch Final Drive Type: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2030 mm (80 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1100 mm (43.3 in) (without mirrors) Weights Dry Weight: Approx. 185 kg (407.8 lbs) Wet Weight: Approx. 205 kg (451.9 lbs) (fully fueled) Wheels Front Wheel Size: 17 x 3.50 inches Rear Wheel Size: 17 x 6.00 inches Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 190/50 ZR17 🛡️ Safety Features Ratings Frame Material: Aluminum alloy twin-spar frame Active Features Front Brake System: Dual 320mm discs with radial-mount Brembo calipers Rear Brake System: Single 220mm disc with Brembo caliper Suspension Front: 43mm upside-down telescopic fork, fully adjustable (e.g., Öhlins or similar performance-oriented suspension as an option or standard on higher trims) Suspension Rear: Monoshock with adjustable preload, rebound, and compression damping 💡 Technology Features Infotainment Infotainment System: Not applicable for this model; focuses on core performance and mechanicals. Basic digital display for speed, RPM, odometer, trip meter, fuel level, and warning lights. Driver Assistance Electronic Aids: Limited to engine management systems. No ABS or traction control typically found on this model year. Connectivity Connectivity Features: Not applicable. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or annually, refer to manual for exact specification. Major Service Interval: Often around 12,000 km (7,500 miles) or 24,000 km (15,000 miles), including valve clearance checks. Consult manual for specific interval. Fluid Specifications Engine Oil Type: Fully synthetic, API SG/SH or JASO MA compliant, viscosity typically 10W-40 or 15W-50. Consult manual for precise specification. Coolant Type: Ethylene glycol-based antifreeze/coolant mixture (50/50) with corrosion inhibitors. Consult manual for specific formulation. Brake Fluid Type: DOT 4 or DOT 5.1, high-performance synthetic brake fluid. Clutch Fluid Type: Typically the same as brake fluid (DOT 4 or DOT 5.1) for hydraulic systems. Consult manual. Known Issues Common Wear Items: Clutch plates, chain and sprockets, brake pads, fork seals, valve clearances. Potential Electrical Issues: While generally robust, aging wiring harnesses or rectifier/regulator issues can occur on older models. Detailed diagnostics are crucial. Common Maintenance Tasks: Chain adjustment and lubrication, tire pressure checks, brake pad inspection, coolant level checks, air filter cleaning/replacement. 📚 Vehicle History Brand Heritage Brand Origin: Aprilia is an Italian manufacturer known for its racing heritage and high-performance motorcycles. Model Evolution Predecessor: The RSV 1000 R is an evolution of Aprilia's V-twin sportbike lineage,...
Diagnostic procedures, common issues, fault finding
Engine Removal Installation:
Included
Wiring Diagrams:
Included as part of the Electrical System section
Diagnostic Procedures:
Comprehensive diagnostics for various systems
Component Identification:
Detailed illustrations, drawings, and photos with enlarged insets for part identification
Technical Depth
Depth:
Professional-level technical information, as used by local service/repair shops; detailed substeps, notes, cautions, and warnings
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Implied (typical for PDF manuals) for efficient searching of content.
Print Quality
Printability:
Full Printable
Zoom Capability
Zoom Feature:
YES (Zoom IN/OUT)
Delivery Method
Delivery:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-stroke, liquid-cooled
Displacement:
998 cc
Performance
Horsepower:
Approximately 133 hp (98 kW) at 9,500 rpm (subject to regional variations and specific tuning)
Torque:
Approximately 71.5 lb-ft (97 Nm) at 7,500 rpm (subject to regional variations and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential injection
Ignition System:
Electronic ignition with variable ignition timing
Throttle Body Size:
Dual 55mm throttle bodies
Cooling System
Type:
Liquid-cooled
Cooling Capacity:
Approximately 2.5 liters (refer to manual for exact capacity and filling procedure)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Final Drive Type:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2030 mm (80 in)
Width:
Approx. 720 mm (28.3 in)
Height:
Approx. 1100 mm (43.3 in) (without mirrors)
Weights
Dry Weight:
Approx. 185 kg (407.8 lbs)
Wet Weight:
Approx. 205 kg (451.9 lbs) (fully fueled)
Wheels
Front Wheel Size:
17 x 3.50 inches
Rear Wheel Size:
17 x 6.00 inches
Tires
Front Tire Size:
120/70 ZR17
Rear Tire Size:
190/50 ZR17
🛡️ Safety Features
Ratings
Frame Material:
Aluminum alloy twin-spar frame
Active Features
Front Brake System:
Dual 320mm discs with radial-mount Brembo calipers
Rear Brake System:
Single 220mm disc with Brembo caliper
Suspension Front:
43mm upside-down telescopic fork, fully adjustable (e.g., Öhlins or similar performance-oriented suspension as an option or standard on higher trims)
Suspension Rear:
Monoshock with adjustable preload, rebound, and compression damping
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this model; focuses on core performance and mechanicals. Basic digital display for speed, RPM, odometer, trip meter, fuel level, and warning lights.
Driver Assistance
Electronic Aids:
Limited to engine management systems. No ABS or traction control typically found on this model year.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or annually, refer to manual for exact specification.
Major Service Interval:
Often around 12,000 km (7,500 miles) or 24,000 km (15,000 miles), including valve clearance checks. Consult manual for specific interval.
Fluid Specifications
Engine Oil Type:
Fully synthetic, API SG/SH or JASO MA compliant, viscosity typically 10W-40 or 15W-50. Consult manual for precise specification.
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (50/50) with corrosion inhibitors. Consult manual for specific formulation.
Brake Fluid Type:
DOT 4 or DOT 5.1, high-performance synthetic brake fluid.
Clutch Fluid Type:
Typically the same as brake fluid (DOT 4 or DOT 5.1) for hydraulic systems. Consult manual.