🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Production Years Covered: 2000, 2001, 2002, 2003 Codes Internal Model Codes: Mille GT, Mille SP, Mille R (specific codes may vary by region and sub-model) 👋 Introduction Market Position Segment: High-performance sportbike. Target Audience: Enthusiasts and professional technicians focused on the Aprilia RSV Mille. Competitive Analysis Key Competitors: Ducati 916/996/998, Honda VTR1000F/RC51, Suzuki TL1000R/S, Yamaha R1. Key Features Engine Configuration: Torquey V60 Magnesium V-twin engine. Chassis Design: Aluminium twin-spar frame, often with premium Öhlins suspension options. Braking System: High-performance Brembo braking systems. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service and repair for all major mechanical, electrical, and chassis systems of the Aprilia RSV Mille (2000-2003). Page Count Estimated Page Count: Over 500 pages (typical for comprehensive service manuals of this era and complexity). Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete engine disassembly, assembly, tuning, diagnostics, and repair of the V60 Magnesium engine. Fuel System: Fuel injection system (ECU, injectors, throttle body, fuel pump, pressure regulator) diagnostics and repair. Ignition System: Ignition coil, spark plug, and ECU control of ignition timing. Cooling System: Radiator, fan, thermostat, water pump, coolant flow diagnostics, and leak repair. Exhaust System: Catalytic converter (if applicable), mufflers, and header pipe maintenance and replacement. Transmission System: Gearbox inspection, maintenance, clutch operation, and disassembly/assembly procedures. Chassis And Frame: Frame inspection, alignment, steering head bearing replacement, and fork disassembly/reassembly. Suspension System: Front and rear suspension (Ohlins or Showa depending on model/year) adjustment, maintenance, and seal replacement. Braking System: Front and rear brake calipers, master cylinders, lines, pads, rotors, and bleeding procedures. Wheel And Tire System: Wheel bearing replacement, tire fitting, balancing, and wheel specifications. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting, and ECU troubleshooting. Instrumentation And Controls: Dashboard, switches, levers, and cable adjustments. Bodywork And Fairings: Fairing removal, installation, and minor bodywork repair guidance. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain maintenance, and general inspections. Engine Rebuild: Detailed steps for full engine disassembly, inspection, component replacement, and reassembly. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common issues. Suspension Setup: Guidance on adjusting suspension for different riding conditions and rider preferences. Clutch Replacement: Step-by-step instructions for clutch plate and component replacement. Electrical Diagnostics: Troubleshooting electrical faults using multimeter and wiring diagrams. Brake Bleeding: Proper procedure for bleeding hydraulic brake systems. Technical Depth Diagnostic Capabilities: Advanced diagnostics, including ECU fault code interpretation (where applicable for the era). Repair Complexity: Covers basic maintenance to complete engine and transmission rebuilds. Special Tool Requirements: Identification of necessary special tools for specific procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for efficient information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V60 Magnesium V-twin, 4-stroke, liquid-cooled Displacement: 997.6 cc (approx.) Bore X Stroke: 97 mm x 68 mm (approx.) Valve Train: DOHC, 4 valves per cylinder Compression Ratio: 10.8:1 (typical) Performance Horsepower: 126-130 hp @ 9,000 rpm (approx.) Torque: 101-105 Nm @ 7,000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (Weber Marelli ECU) Fuel Type: Unleaded gasoline, 95 RON minimum 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Optional Features: N/A (Standard manual transmission) Features Clutch Type: Hydraulically operated, wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2030 mm Width: Approx. 720 mm Height: Approx. 1150 mm Wheelbase: Approx. 1400 mm Weights Dry Weight: Approx. 190 kg Fuel Tank Capacity: 21 Liters 🛡️ Safety Features Ratings Safety Certifications: N/A (Motorcycle safety is assessed differently than automobiles; focus is on design and performance features). Active Features Braking System: Powerful Brembo dual disc front, single disc rear with braided steel lines. Suspension Adjustability: Fully adjustable front forks and rear shock for optimal handling and stability. Passive Features Frame Construction: Rigid aluminum twin-spar frame for high torsional stiffness. Ergonomics: Sport-oriented riding position designed for control and rider feedback. 💡 Technology Features Infotainment Infotainment System: N/A (No integrated infotainment system on this model). Driver Assistance Traction Control: N/A (No traction control on this generation). ABS: Optional on some models/regions, but not standard across the range. Connectivity Connectivity Features: N/A (No integrated connectivity features). Instrumentation Dashboard Features: Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, warning lights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months, whichever comes first. Valve Clearance Check: Every 12,000 km or 24 months. Spark Plug Replacement: Every 12,000 km. Air Filter Cleaning: Every 6,000 km, replace as needed. Chain Adjustment Lubrication: Every 1,000 km or after washing/rain. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or...