Aprilia Scarabeo 500 2005-2006 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Designation: Scarabeo 500 GT Vehicle Type: Maxi-Scooter Codes Engine Code General: Piaggio Quasar Chassis Code General: AP8114326 👋 Introduction Market Position Target Audience: Aprilia Scarabeo 500 owners and independent repair shops. Competitive Analysis Value Proposition: Offers significant cost savings by enabling DIY maintenance and repairs, mirroring dealership-level technical information. Key Features Key Benefit 1: Dealership-level diagnostic and repair information. Key Benefit 2: Detailed, step-by-step instructions with clear visuals. Key Benefit 3: Instant download for immediate access, no shipping delays. User Friendliness: Designed for easy comprehension across all skill levels. 📋 Manual Details Coverage Areas Applicable Years: 2005, 2006 Model Variants Covered: Scarabeo 500 Page Count Estimated Page Count: 300-500 (typical for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Yes, includes disassembly, inspection, assembly, and troubleshooting. Fuel System: Yes, includes EFI system diagnosis, fuel injection, throttle body, fuel pump, and fuel filter. Cooling System: Yes, covers radiator, coolant, fan, and circulation. Lubrication System: Yes, covers oil, oil filter, oil pump, and oil passages. Exhaust System: Yes, includes muffler, catalytic converter, and exhaust pipe. Electrical System: Yes, covers battery, charging system, ignition system, lighting, starting system, and wiring. Chassis Suspension: Yes, includes front fork, rear shock absorber, and swingarm. Braking System: Yes, covers hydraulic disc brakes, calipers, master cylinders, and brake fluid. Wheels Tires: Yes, includes wheel removal, installation, and tire specifications. Emission Control: Yes, covers emission control information and related components. Procedures Included General Maintenance: Yes, step-by-step instructions for regular upkeep. Periodic Maintenance: Yes, detailed schedules and procedures. Troubleshooting: Yes, diagnostic procedures for common and complex issues. Engine Rebuild: Yes, covers complete engine overhaul and component replacement. Fuel System Diagnosis: Yes, specific diagnostic flowcharts for fuel and EFI. Electrical Diagnostics: Yes, troubleshooting for electrical faults, including wiring diagrams. Wiring Diagram Interpretation: Yes, provided within the manual. Component Replacement: Yes, detailed instructions for various parts. Specifications Data: Yes, torque values, clearances, fluid capacities, etc. Technical Depth Depth Of Information: Comprehensive, suitable for dealership technicians and experienced DIY users. Diagnostic Capabilities: Advanced, includes specific diagnostic steps for EFI and electrical systems. Visual Aids: High, includes numerous pictures and diagrams. 📊 Manual Specifications File Format File Format Details: PDF, compatible with Windows and Mac operating systems. Print Quality Printability: All pages are printable for convenience. Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, four-valve, liquid-cooled Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm (typical for Quasar 500) Compression Ratio: 10.5:1 (typical for Quasar 500) Valvetrain: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 34 HP @ 7,500 RPM (typical for Quasar 500) Torque: Approx. 37 Nm @ 5,500 RPM (typical for Quasar 500) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 95 RON Throttle Body Diameter: 50 mm (typical) Lubrication System Oil Capacity: Approx. 1.4 Liters (including filter) Recommended Oil Type: SAE 5W-40 synthetic motorcycle oil, API SG/SH/SJ/SL or JASO MA certified. 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Features Clutch Type: Automatic centrifugal dry clutch Final Drive: Belt drive via CVT, chain drive to rear wheel. 📐 Dimensions Exterior Length: Approx. 2250 mm Width: Approx. 810 mm Height: Approx. 1470 mm (seat height approx. 780 mm) Weights Dry Weight: Approx. 197 kg Gross Vehicle Weight Rating: Approx. 360 kg Fuel Tank Capacity: Approx. 14 Liters 🛡️ Safety Features Ratings Safety Ratings: Not Applicable (Motorcycle/Scooter Classification) Active Features Braking System: Front and rear hydraulic disc brakes. Lighting: Halogen headlight, LED taillight, turn signals. Passive Features Chassis Construction: Steel frame with integrated bodywork. 💡 Technology Features Infotainment Dashboard: Analog speedometer and tachometer, digital display for fuel level, engine temperature, clock, odometer, trip meter. Driver Assistance ABS: Available on some models, though not explicitly stated as standard for all 2005-2006 variants. The manual will specify if ABS components are covered. Connectivity Connectivity Features: N/A (basic scooter technology) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or annually, whichever comes first. Air Filter Inspection: Every 6,000 km. Spark Plug Replacement: Every 12,000 km. Belt Drive Inspection: Every 12,000 km (check for wear and tension). Coolant Flush: Every 24,000 km or every 2 years. Brake Fluid Replacement: Every 24,000 km or every 2 years. Fluid Specifications Coolant Type: Ethylene glycol based coolant, 50% mixture with distilled water. Brake Fluid Type: DOT 4 hydraulic brake fluid. Known Issues Common Issues: Potential issues can include regulator/rectifier failure, dashboard display problems, or wear on CVT components with high mileage. The manual will guide diagnosis and repair for these and other potential problems. 📚 Vehicle History Brand Heritage Brand Origin: Aprilia is an Italian manufacturer known...
Not Applicable (Motorcycle/Scooter Classification)
Active Features
Braking System:
Front and rear hydraulic disc brakes.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Chassis Construction:
Steel frame with integrated bodywork.
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer and tachometer, digital display for fuel level, engine temperature, clock, odometer, trip meter.
Driver Assistance
ABS:
Available on some models, though not explicitly stated as standard for all 2005-2006 variants. The manual will specify if ABS components are covered.
Connectivity
Connectivity Features:
N/A (basic scooter technology)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or annually, whichever comes first.
Air Filter Inspection:
Every 6,000 km.
Spark Plug Replacement:
Every 12,000 km.
Belt Drive Inspection:
Every 12,000 km (check for wear and tension).
Coolant Flush:
Every 24,000 km or every 2 years.
Brake Fluid Replacement:
Every 24,000 km or every 2 years.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Issues:
Potential issues can include regulator/rectifier failure, dashboard display problems, or wear on CVT components with high mileage. The manual will guide diagnosis and repair for these and other potential problems.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer known for its high-performance motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a long history, with the 500cc model representing a premium, comfortable, and powerful maxi-scooter option in the mid-2000s.
Production
Manufacturer:
Aprilia S.p.A. (part of Piaggio Group)
Production Period:
2005-2006
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
The Scarabeo 500 was generally well-regarded for its comfortable ride, powerful engine for its class, and practical features, though specific awards may vary.
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