🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Years Covered: 2003, 2004, 2005, 2006 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Market Segment: Premium maxi-scooter segment, offering touring comfort and urban practicality Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing Key Features Design Philosophy: European styling with a focus on rider comfort, wind protection, and practical storage Target Audience: Commuters, touring riders, and those seeking a comfortable and capable maxi-scooter 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive repair, maintenance, diagnostics, and troubleshooting for the Aprilia Scarabeo 500 Page Count Page Count: 138 Manual Type Manual Type: Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine disassembly, assembly, inspection, repair, and tuning Fuel System: Fuel injection system, fuel pump, injectors, throttle body, fuel lines Cooling System: Radiator, coolant, water pump, thermostat, hoses, fan operation Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust sensors Transmission: Automatic transmission (CVT) operation, maintenance, and repair Brakes: Hydraulic brake system, front and rear brake calipers, master cylinders, brake lines, ABS (if applicable) Suspension: Front telescopic fork, rear shock absorber, linkage system, adjustments Steering: Handlebar assembly, steering bearings, linkage Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, wiring diagrams Bodywork And Trim: Fairings, body panels, seat, storage compartments, removal and installation Wheels And Tires: Wheel bearing maintenance, tire pressure, tire replacement Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug inspection/replacement, coolant checks, brake fluid checks Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable) Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation Disassembly And Assembly: Complete engine and transmission overhaul procedures Wiring Diagrams: Detailed electrical system schematics for accurate fault diagnosis Technical Depth Diagnostic Capabilities: Advanced diagnostic information, including potential causes and solutions for performance issues Rebuild Instructions: Detailed instructions for complete engine and transmission rebuilds Specification Data: Torque specifications, tolerances, and measurements for all critical components 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality: High-resolution PDF, suitable for printing with clear text and diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm (typical for this engine family) Compression Ratio: 10.5:1 (typical) Performance Horsepower: Approx. 34-39 HP (at crankshaft, specific to model year and tuning) Torque: Approx. 39-43 Nm (at crankshaft, specific to model year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher) Oil Capacity: Approx. 1.7 - 1.9 Liters (including filter) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with torque converter Features Drive Type: Belt drive to rear wheel Transmission Fluid Type: Specific CVT fluid (refer to manual for exact specification, often a proprietary blend) 📐 Dimensions Exterior Length: Approx. 2210 mm Width: Approx. 780 mm Height: Approx. 1470 mm (to top of windshield) Wheelbase: Approx. 1570 mm Weights Dry Weight: Approx. 190 kg Curb Weight: Approx. 205 kg (with fluids) Max Load Capacity: Approx. 180 kg (rider and passenger) Cargo Underseat Storage: Ample storage for one full-face helmet and other items 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles/Scooters are typically not subject to automotive crash test standards) Active Features Braking System: Dual disc front brakes, single disc rear brake. ABS available on some models/markets (confirm via VIN/specific model). Lighting: Halogen headlight, LED taillight and turn signals (model dependent) Passive Features Frame Construction: Steel underbone frame Bodywork Design: Full fairing for rider protection from elements 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital display for fuel level, odometer, trip meter, clock, and warning lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on select models, significantly enhancing braking safety. Connectivity Connectivity Features: N/A (No advanced connectivity features like Bluetooth or smartphone integration typical for this era). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually, whichever comes first Oil Filter Change: Every engine oil change Air Filter Cleaning/Replacement: Every 6,000 km Spark Plug Inspection/Replacement: Every 10,000 km Coolant Flush And Replace: Every 2 years Brake Fluid Replacement: Every 2 years Cvt Belt Inspection: Every 10,000 km (replace if wear/damage detected) Fluid Specifications Engine Oil Spec: SAE 10W-40, API SG or higher, JASO MA rated Coolant Type: Ethylene Glycol based antifreeze/coolant (50% mixture with distilled water) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: CVT belt, voltage regulator/rectifier, starter motor brushes, front fork seals Electrical Gremlins: Some owners have reported intermittent electrical issues, often related to grounding or connectors, which this manual will help...