Aprilia Scarabeo 500 2008 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2008 Codes Engine Code: M299M Chassis Code: AP8136348 👋 Introduction Market Position Segment: Premium maxi-scooter segment, known for comfort, performance, and distinctive styling. Competitive Analysis Competitors: Competed with models like the Suzuki Burgman 400/650, Yamaha TMAX 500, Piaggio X9 Evolution, and BMW C Series scooters. Key Features Styling: Iconic 'aerodynamic' styling with a long, flowing silhouette and large front fairing for rider protection. Performance: Emphasis on comfortable touring and urban commuting with capable highway performance. Practicality: Generous underseat storage, comfortable seating for rider and passenger. 📋 Manual Details Coverage Areas General Coverage: All Models/Engines/Trim/Transmissions Page Count Estimated Page Count: 300+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, specific component repair (e.g., cylinder head, pistons, crankshaft) Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, diagnostics and calibration Ignition System: ECU control, ignition coils, spark plugs, timing, diagnostics Cooling System: Radiator, fan, coolant pump, thermostat, hoses, fluid specifications and bleeding procedures Transmission: Automatic Transmission (CVT) overhaul, fluid replacement, belt inspection, variator, clutch assembly Brakes: Front and rear brake systems (disc brakes), hydraulic lines, master cylinders, calipers, brake fluid specifications, bleeding procedures, ABS system (if equipped) Suspension: Front telescopic forks, rear shock absorber(s), suspension adjustment, seal replacement, oil specifications Steering: Handlebar assembly, steering head bearings, lubrication, adjustment Electrical System: Battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting system (headlight, taillight, indicators), wiring diagrams, fuses, relays, ECU diagnostics Chassis And Bodywork: Frame, fairings, body panels, seat, luggage compartment, fasteners, disassembly and reassembly procedures Instruments And Controls: Dashboard, switches, controls, throttle, brake levers Procedures Included Maintenance: Scheduled maintenance tasks (oil changes, filter replacements, spark plug changes, valve clearance checks), lubrication points Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation Repair: Step-by-step instructions for component removal, repair, and reinstallation Disassembly And Reassembly: Detailed procedures for complete vehicle teardown and rebuilding Wiring Diagrams: Comprehensive electrical schematics for all systems Specifications And Tolerances: Torque values, clearances, fluid capacities, electrical values Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within PDF Print Quality Quality: High-resolution, clear diagrams and text for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, SOHC Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm (approx.) Compression Ratio: 10.5:1 (approx.) Performance Horsepower: Approx. 33-35 HP @ 7,500 RPM Torque: Approx. 38 Nm @ 5,500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline (RON 95 or higher recommended) Lubrication Oil Type: SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA certified) Oil Capacity: Approx. 1.8 Liters (with filter change) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Drive: Belt drive to rear wheel Features Variator System: Automatic variator and clutch system for seamless gear changes. Fluid Type Transmission Fluid: Specific CVT fluid (refer to manual for exact specifications and replacement intervals) 📐 Dimensions Exterior Length: Approx. 2,240 mm Width: Approx. 780 mm Height: Approx. 1,430 mm (to top of windscreen) Wheelbase: Approx. 1,600 mm Weights Dry Weight: Approx. 190 kg Gross Vehicle Weight Rating: Approx. 390 kg Cargo Underseat Storage: Sufficient for one full-face helmet and smaller items; some models may have integrated features for a second helmet or luggage. 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for motorcycles/scooters in the same way as cars. Focus is on design integrity and component safety. Active Features Braking System: Front: Dual disc brakes with hydraulic calipers. Rear: Single disc brake with hydraulic caliper. Optional ABS available on some variants. Lighting: Halogen headlight, LED taillight, turn signals. Passive Features Frame Construction: Steel double cradle frame for rigidity and stability. Seat: Dual-seat design with passenger grab handles and footpegs. 💡 Technology Features Infotainment Dashboard: Analogue speedometer and tachometer, digital odometer, clock, fuel gauge, temperature gauge, warning lights (engine, oil, battery, etc.). Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on some 2008 Scarabeo 500 models, significantly enhancing safety. Connectivity Charging Ports: Some models may feature a 12V accessory socket in the glove compartment for charging devices. Engine Management ECU: Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters for optimal performance and emissions. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km or 6 months (whichever comes first). Air Filter Inspection: Every 5,000 km. Spark Plug Replacement: Every 10,000 km (or as specified for specific plug type). Valve Clearance Check: Every 10,000 km (critical for engine performance and longevity). Cvt Belt Inspection: Every 10,000 km;...
Automatic variator and clutch system for seamless gear changes.
Fluid Type
Transmission Fluid:
Specific CVT fluid (refer to manual for exact specifications and replacement intervals)
📐 Dimensions
Exterior
Length:
Approx. 2,240 mm
Width:
Approx. 780 mm
Height:
Approx. 1,430 mm (to top of windscreen)
Wheelbase:
Approx. 1,600 mm
Weights
Dry Weight:
Approx. 190 kg
Gross Vehicle Weight Rating:
Approx. 390 kg
Cargo
Underseat Storage:
Sufficient for one full-face helmet and smaller items; some models may have integrated features for a second helmet or luggage.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles/scooters in the same way as cars. Focus is on design integrity and component safety.
Active Features
Braking System:
Front: Dual disc brakes with hydraulic calipers. Rear: Single disc brake with hydraulic caliper. Optional ABS available on some variants.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame Construction:
Steel double cradle frame for rigidity and stability.
Seat:
Dual-seat design with passenger grab handles and footpegs.
💡 Technology Features
Infotainment
Dashboard:
Analogue speedometer and tachometer, digital odometer, clock, fuel gauge, temperature gauge, warning lights (engine, oil, battery, etc.).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some 2008 Scarabeo 500 models, significantly enhancing safety.
Connectivity
Charging Ports:
Some models may feature a 12V accessory socket in the glove compartment for charging devices.
Engine Management
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters for optimal performance and emissions.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or 6 months (whichever comes first).
Air Filter Inspection:
Every 5,000 km.
Spark Plug Replacement:
Every 10,000 km (or as specified for specific plug type).
Valve Clearance Check:
Every 10,000 km (critical for engine performance and longevity).
Cvt Belt Inspection:
Every 10,000 km; replacement recommended around 20,000 km depending on wear.
Brake Fluid Flush:
Every 2 years (critical for braking performance).
Fluid Specifications
Engine Oil:
SAE 10W-40 Synthetic Motorcycle Oil (API SG/SH/SJ/SL/SM, JASO MA/MA1/MA2).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Piaggio/Aprilia Coolant or equivalent). Mix 50/50 with distilled water.
Brake Fluid:
DOT 4 (or DOT 3 if specified for older models/components).
Known Issues
Electrical Connections:
Corrosion on connectors, especially under seat and in headlight assembly, can lead to intermittent faults.
Cvt Wear:
Variator rollers and clutch shoes can wear over time, affecting acceleration and top speed. Belt can also stretch or fray.
Fuel Pump Reliability:
Some reports of early fuel pump failures, especially if poor quality fuel is used or the filter becomes excessively clogged.
Suspension Leaks:
Fork seals can develop leaks over time, requiring replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters, with a strong racing heritage.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has been a cornerstone of Aprilia's scooter range, evolving from smaller displacement models to the larger capacity 500cc version, focusing on comfort and style.
Production
Production Years:
The Scarabeo 500 was produced in various iterations from the early 2000s, with the 2008 model representing a significant evolution of the larger displacement offering.
Manufacturing Location:
Primarily Italy.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Scarabeo 500 was generally well-regarded for its comfortable ride, stable handling, and robust performance for its class, making it a popular choice for commuters and tourers.
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