APRILIA SPORTCITY 250 Service Repair Manual 2006-2009
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🏷️ Basic Information Identification Make: Aprilia Model: Sportcity 250 Year Range Covered: 2006-2009 Codes Chassis Code Prefix: AP250 👋 Introduction Market Position Segment: Maxi-scooter, performance commuter Target Audience: Aprilia owners seeking to perform their own maintenance and repairs, independent repair shops Competitive Analysis Competitors: Piaggio Beverly 250, Yamaha XMAX 250, Kymco Xciting 250 Key Features Manual Value Proposition: Enables cost-effective and accurate repair/maintenance by providing factory-level data Vehicle Positioning: Sporty and agile maxi-scooter offering a blend of performance and practicality 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: High (Specific count not provided, but described as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English (Implied by product description and typical market) Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, tuning, lubrication, cooling system, fuel system (injection), exhaust system Transmission: CVT operation, maintenance, belt replacement, clutch assembly, gearcase lubrication Brakes: Hydraulic system, brake fluid, caliper service, pad replacement, disc service, ABS (if equipped) Electrical System: Wiring diagrams, battery, charging system (alternator/stator), ignition system, lighting, starter motor, fuses, relays, instrument cluster, EFI control unit Suspension: Front fork service, rear shock absorber replacement, linkage maintenance Steering: Handlebar assembly, steering head bearing service Bodywork And Frame: Panel removal and installation, fairings, seat, storage, frame inspection Cooling System: Radiator, coolant, fan operation, thermostat Fuel System: Fuel pump, fuel filter, injectors, fuel pressure testing, throttle body service Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, drive belt inspection, brake fluid flush Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation Repair: Detailed instructions for disassembly, component replacement, reassembly, and adjustment for all major vehicle systems Diagnostics: ECM diagnostic procedures, sensor testing, actuator testing Technical Depth Depth: Factory-level detail, covering routine maintenance to complete engine rebuilds and complex electrical diagnostics 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text, common for factory PDF manuals Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC, 4-valve Displacement: 244.3 cc (approx.) Bore X Stroke: 72 mm x 60 mm (typical for this engine family) Compression Ratio: 11.8:1 (typical for this engine family) Performance Horsepower: Approx. 22.5 HP @ 8,000 RPM (varies slightly by region) Torque: Approx. 20.2 Nm @ 6,500 RPM (varies slightly by region) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), likely Marelli or similar Fuel Type: Unleaded gasoline, minimum 91 octane Ignition Ignition System: Digital electronic ignition with variable timing Lubrication Oil Type: SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil (confirm specific spec in manual) Oil Capacity: Approx. 1.5 Liters (including filter, check manual for exact capacity) Cooling System Coolant Type: Ethylene glycol-based coolant, 50/50 mix with distilled water (confirm spec) Coolant Capacity: Approx. 1.2 Liters (check manual for exact capacity) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with wet multi-plate clutch Optional Optional Transmissions: N/A (CVT is standard) Features Drive Belt: V-belt drive, requiring periodic inspection and replacement Gear Reduction: Final drive via gears within the gearcase Gearcase Oil Oil Type: SAE 80W-90, API GL-4 or GL-5 gear oil (verify in manual) Oil Capacity: Approx. 0.2 Liters (check manual for exact capacity) 📐 Dimensions Exterior Length: Approx. 2170 mm Width: Approx. 770 mm Height: Approx. 1460 mm (to windshield) Wheelbase: Approx. 1550 mm Weights Dry Weight: Approx. 175 kg Gross Vehicle Weight Rating: Approx. 330 kg (check manual) Fuel Tank Capacity: Approx. 12 Liters 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle/Scooter safety is typically assessed by rider protection and vehicle dynamics, not formal crash tests like cars) Active Features Brakes: Front: Hydraulic disc brake, Rear: Hydraulic disc brake. ABS may have been an option on later models or specific trims. Lighting: Halogen headlamp, LED taillight/brake light Passive Features Frame Construction: High-strength steel tube frame Tires: Tubeless tires for improved safety (reduced risk of sudden deflation) Windscreen: Integrated windscreen for rider protection 💡 Technology Features Infotainment Instrument Cluster: Digital/Analog combination, typically includes speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, warning lights. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) may have been an optional feature on some models. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for electronic fault code reading. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 km or annually (confirm in manual) Oil Filter Replacement: With every oil change Air Filter Cleaning/Replacement: Every 5,000 km or as needed based on conditions (confirm in manual) Spark Plug Replacement: Every 10,000 km (confirm in manual) Drive Belt Inspection: Every 10,000 km, replacement typically around 20,000-30,000 km (verify in manual) Brake Fluid Flush: Every 2 years or as per manual recommendations Coolant Flush: Every...
Factory-level detail, covering routine maintenance to complete engine rebuilds and complex electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text, common for factory PDF manuals
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
244.3 cc (approx.)
Bore X Stroke:
72 mm x 60 mm (typical for this engine family)
Compression Ratio:
11.8:1 (typical for this engine family)
Performance
Horsepower:
Approx. 22.5 HP @ 8,000 RPM (varies slightly by region)
Torque:
Approx. 20.2 Nm @ 6,500 RPM (varies slightly by region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), likely Marelli or similar
Fuel Type:
Unleaded gasoline, minimum 91 octane
Ignition
Ignition System:
Digital electronic ignition with variable timing
Lubrication
Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil (confirm specific spec in manual)
Oil Capacity:
Approx. 1.5 Liters (including filter, check manual for exact capacity)
Cooling System
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water (confirm spec)
Coolant Capacity:
Approx. 1.2 Liters (check manual for exact capacity)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with wet multi-plate clutch
Optional
Optional Transmissions:
N/A (CVT is standard)
Features
Drive Belt:
V-belt drive, requiring periodic inspection and replacement
Gear Reduction:
Final drive via gears within the gearcase
Gearcase Oil
Oil Type:
SAE 80W-90, API GL-4 or GL-5 gear oil (verify in manual)
Oil Capacity:
Approx. 0.2 Liters (check manual for exact capacity)
📐 Dimensions
Exterior
Length:
Approx. 2170 mm
Width:
Approx. 770 mm
Height:
Approx. 1460 mm (to windshield)
Wheelbase:
Approx. 1550 mm
Weights
Dry Weight:
Approx. 175 kg
Gross Vehicle Weight Rating:
Approx. 330 kg (check manual)
Fuel Tank Capacity:
Approx. 12 Liters
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter safety is typically assessed by rider protection and vehicle dynamics, not formal crash tests like cars)
Active Features
Brakes:
Front: Hydraulic disc brake, Rear: Hydraulic disc brake. ABS may have been an option on later models or specific trims.
Lighting:
Halogen headlamp, LED taillight/brake light
Passive Features
Frame Construction:
High-strength steel tube frame
Tires:
Tubeless tires for improved safety (reduced risk of sudden deflation)
Windscreen:
Integrated windscreen for rider protection
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/Analog combination, typically includes speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, warning lights.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) may have been an optional feature on some models.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for electronic fault code reading.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or annually (confirm in manual)
Oil Filter Replacement:
With every oil change
Air Filter Cleaning/Replacement:
Every 5,000 km or as needed based on conditions (confirm in manual)
Spark Plug Replacement:
Every 10,000 km (confirm in manual)
Drive Belt Inspection:
Every 10,000 km, replacement typically around 20,000-30,000 km (verify in manual)
Brake Fluid Flush:
Every 2 years or as per manual recommendations
Coolant Flush:
Every 2-3 years (confirm in manual)
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG/JASO MA
Gearcase Oil:
SAE 80W-90, API GL-4/GL-5
Brake Fluid:
DOT 4
Coolant:
50/50 Ethylene Glycol with Distilled Water
Known Issues
Common Wear Items:
Drive belt, variator rollers, brake pads, front fork seals, exhaust system (corrosion).
Electrical Quirks:
Potential for aging wiring harness issues, battery charging system checks are crucial.
Fuel System Maintenance:
Fuel filter replacement and injector cleaning can be beneficial for long-term performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer, known for its performance-oriented motorcycles and scooters.
Aprilia Focus:
Aprilia has a strong racing heritage and applies performance-focused engineering to its street products.
Model Evolution
Sportcity Line:
The Sportcity line is Aprilia's urban commuter scooter series, emphasizing agility and style. The 250cc model was a larger displacement offering within this line.
Engine Platform:
The 250cc engine used in this model is part of a family of Piaggio Group engines, known for their reliability and performance.
Production
Manufacturing Location:
Likely manufactured in Italy or at a Piaggio Group facility.
🏆 Awards & Recognition
Recognitions
Award History:
Specific awards for the Sportcity 250 are not widely publicized, but Aprilia scooters are generally recognized for their performance and handling in the maxi-scooter segment.
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