Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Aprilia SR50 2008 Factory Service Repair Manual

Regular price
$133.00
Sale price
$133.00
Regular price
🏷️ Basic Information Identification Make: Aprilia Model: SR50 Year: 2008 Variant: Factory Codes Chassis Code: GS (Generally denotes the SR50 model family, specific codes may apply to sub-variants) Engine Code: Piaggio Hi-PER 2 Pro (Commonly used for this generation) 👋 Introduction Market Position Segment: High-performance 50cc scooter Target Audience: Enthusiasts seeking performance and sporty handling in a compact scooter; owners requiring detailed repair information Competitive Analysis Key Competitors 2008: Yamaha Aerox 50, Gilera Runner 50, Peugeot Speedfight 2 Key Features Vehicle Performance Orientation: Known for its sporty chassis and potent (for its class) engine, often with liquid cooling and advanced suspension Design Aesthetics: Aggressive, 'supermotard' inspired styling Key Features Manual Utility: Essential for DIY maintenance, troubleshooting, and repairs, ensuring proper function and longevity Authenticity: Official factory documentation, providing manufacturer-approved procedures and specifications 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Page Count Page Count: Hundreds of pages (specific number not provided, but indicates comprehensive content) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (Assumed based on common product descriptions for this market) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Service: Full overhaul, inspection, disassembly, assembly, tuning, and troubleshooting Fuel System: Carburetor/Fuel Injection (depending on specific 2008 variant), fuel pump, fuel lines, fuel tank servicing Ignition System: CDI, spark plug, ignition coil, wiring diagrams Cooling System: Liquid cooling system components, radiator, water pump, thermostat, coolant specifications Transmission Drivetrain: CVT (Continuously Variable Transmission) operation, maintenance, clutch, drive belt, variator, torque driver, gearbox Brakes: Hydraulic brake system (front and rear), brake calipers, master cylinders, brake lines, brake pads, brake fluid specifications Suspension: Front telescopic fork, rear shock absorber, linkage, lubrication, and adjustment Steering: Handlebar assembly, steering head bearings, steering column maintenance Electrical System: Battery, lighting (headlight, taillight, indicators), starter motor, charging system, wiring diagrams, fuses Bodywork Chassis: Frame, fairings, body panels, seat, storage compartment, mounting hardware Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, drive belt inspection/replacement, brake fluid flushes, tire pressure checks Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems Repair And Rebuild: Detailed steps for component disassembly, repair, and reassembly Electrical Diagnostics: Fault finding for lighting, ignition, and charging system faults using wiring diagrams Torque Specifications: Precise torque values for critical fasteners across all systems Wheel And Tire Service: Tire mounting/dismounting, wheel balancing, and rim specifications Alignment Steering: Steering head bearing adjustment and service Technical Depth Depth: Comprehensive, from basic adjustments to complete engine and transmission rebuilds Diagnostic Focus: Detailed diagnostic flowcharts and symptom-based troubleshooting guides Parts Information: Likely includes part numbers for common replacement items and exploded views 📊 Manual Specifications File Format File Type: PDF Searchable: Typically, factory PDF manuals are text-searchable Print Quality Print Readability: High-quality resolution for clear text and diagrams (assumed for factory manual) Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled Displacement: Approximately 49cc (though the Hi-PER 2 Pro can vary slightly based on tuning or specific market configurations) Bore X Stroke: Commonly around 39.3 mm x 40.4 mm (for Piaggio 50cc 2-stroke Hi-PER 2) Power Output: Typically around 5-6 HP (at crank), though factory figures can vary by market regulations. Torque Output: Specific figures not readily available, but designed for brisk acceleration. Performance Top Speed: Restricted by law in many markets, but mechanically capable of higher speeds. Fuel System Carburetor Size: Often a Dell'Orto 17.5mm PHVA or similar, depending on factory setup. Fuel Type: Unleaded gasoline (RON 95 recommended) Oil Mixing: Automatic oil injection system (requires 2-stroke engine oil) Lubrication Engine Oil Type: API TC, JASO FD certified two-stroke engine oil (synthetic blend or full synthetic recommended) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Belt: Specific belt dimensions and part numbers detailed in manual Variator Rollers: Weight and dimensions critical for performance tuning, covered in manual Torque Driver: Component responsible for engaging the drive belt under load Features Gearbox Oil Type: Specific SAE 80W-90 gear oil or equivalent (check manual for exact Aprilia specification) 📐 Dimensions Exterior Length: Approx. 1750 mm (varies slightly) Width: Approx. 740 mm Height: Approx. 1140 mm Weights Dry Weight: Approx. 106 kg Gross Vehicle Weight Rating: Specify approximate rider + cargo capacity Cargo Storage Compartment: Under-seat storage, typically fitting a small to medium helmet 🛡️ Safety Features Ratings Crash Test Information: Not applicable in the same way as cars; focus is on structural integrity and component safety features. Active Features Braking System: Front and rear disc brakes for responsive stopping power. Lighting: Halogen headlight, taillight, and LED indicators for visibility. Passive Features Frame Construction: High-tensile steel frame designed for rigidity and rider feedback. Tyre Specification: Front: 130/60-13, Rear: 140/60-13 (typical, verify with manual) 💡 Technology Features Infotainment Instrument Cluster: Analog...
20 people are viewing this right now
Type: Motorcycle
Vendor:
Sku: 432771
Collections: ALL

AvailabilityIn stock

Aprilia SR50 2008 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR50
Year:
2008
Variant:
Factory
Codes
Chassis Code:
GS (Generally denotes the SR50 model family, specific codes may apply to sub-variants)
Engine Code:
Piaggio Hi-PER 2 Pro (Commonly used for this generation)
👋 Introduction
Market Position
Segment:
High-performance 50cc scooter
Target Audience:
Enthusiasts seeking performance and sporty handling in a compact scooter; owners requiring detailed repair information
Competitive Analysis
Key Competitors 2008:
Yamaha Aerox 50, Gilera Runner 50, Peugeot Speedfight 2
Key Features Vehicle
Performance Orientation:
Known for its sporty chassis and potent (for its class) engine, often with liquid cooling and advanced suspension
Design Aesthetics:
Aggressive, 'supermotard' inspired styling
Key Features Manual
Utility:
Essential for DIY maintenance, troubleshooting, and repairs, ensuring proper function and longevity
Authenticity:
Official factory documentation, providing manufacturer-approved procedures and specifications
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Page Count:
Hundreds of pages (specific number not provided, but indicates comprehensive content)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (Assumed based on common product descriptions for this market)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Full overhaul, inspection, disassembly, assembly, tuning, and troubleshooting
Fuel System:
Carburetor/Fuel Injection (depending on specific 2008 variant), fuel pump, fuel lines, fuel tank servicing
Ignition System:
CDI, spark plug, ignition coil, wiring diagrams
Cooling System:
Liquid cooling system components, radiator, water pump, thermostat, coolant specifications
Transmission Drivetrain:
CVT (Continuously Variable Transmission) operation, maintenance, clutch, drive belt, variator, torque driver, gearbox
Brakes:
Hydraulic brake system (front and rear), brake calipers, master cylinders, brake lines, brake pads, brake fluid specifications
Suspension:
Front telescopic fork, rear shock absorber, linkage, lubrication, and adjustment
Steering:
Handlebar assembly, steering head bearings, steering column maintenance
Electrical System:
Battery, lighting (headlight, taillight, indicators), starter motor, charging system, wiring diagrams, fuses
Bodywork Chassis:
Frame, fairings, body panels, seat, storage compartment, mounting hardware
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, drive belt inspection/replacement, brake fluid flushes, tire pressure checks
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems
Repair And Rebuild:
Detailed steps for component disassembly, repair, and reassembly
Electrical Diagnostics:
Fault finding for lighting, ignition, and charging system faults using wiring diagrams
Torque Specifications:
Precise torque values for critical fasteners across all systems
Wheel And Tire Service:
Tire mounting/dismounting, wheel balancing, and rim specifications
Alignment Steering:
Steering head bearing adjustment and service
Technical Depth
Depth:
Comprehensive, from basic adjustments to complete engine and transmission rebuilds
Diagnostic Focus:
Detailed diagnostic flowcharts and symptom-based troubleshooting guides
Parts Information:
Likely includes part numbers for common replacement items and exploded views
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Typically, factory PDF manuals are text-searchable
Print Quality
Print Readability:
High-quality resolution for clear text and diagrams (assumed for factory manual)
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled
Displacement:
Approximately 49cc (though the Hi-PER 2 Pro can vary slightly based on tuning or specific market configurations)
Bore X Stroke:
Commonly around 39.3 mm x 40.4 mm (for Piaggio 50cc 2-stroke Hi-PER 2)
Power Output:
Typically around 5-6 HP (at crank), though factory figures can vary by market regulations.
Torque Output:
Specific figures not readily available, but designed for brisk acceleration.
Performance
Top Speed:
Restricted by law in many markets, but mechanically capable of higher speeds.
Fuel System
Carburetor Size:
Often a Dell'Orto 17.5mm PHVA or similar, depending on factory setup.
Fuel Type:
Unleaded gasoline (RON 95 recommended)
Oil Mixing:
Automatic oil injection system (requires 2-stroke engine oil)
Lubrication
Engine Oil Type:
API TC, JASO FD certified two-stroke engine oil (synthetic blend or full synthetic recommended)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive Belt:
Specific belt dimensions and part numbers detailed in manual
Variator Rollers:
Weight and dimensions critical for performance tuning, covered in manual
Torque Driver:
Component responsible for engaging the drive belt under load
Features
Gearbox Oil Type:
Specific SAE 80W-90 gear oil or equivalent (check manual for exact Aprilia specification)
📐 Dimensions
Exterior
Length:
Approx. 1750 mm (varies slightly)
Width:
Approx. 740 mm
Height:
Approx. 1140 mm
Weights
Dry Weight:
Approx. 106 kg
Gross Vehicle Weight Rating:
Specify approximate rider + cargo capacity
Cargo
Storage Compartment:
Under-seat storage, typically fitting a small to medium helmet
🛡️ Safety Features
Ratings
Crash Test Information:
Not applicable in the same way as cars; focus is on structural integrity and component safety features.
Active Features
Braking System:
Front and rear disc brakes for responsive stopping power.
Lighting:
Halogen headlight, taillight, and LED indicators for visibility.
Passive Features
Frame Construction:
High-tensile steel frame designed for rigidity and rider feedback.
Tyre Specification:
Front: 130/60-13, Rear: 140/60-13 (typical, verify with manual)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, digital display for fuel level, odometer, clock, and indicator lights.
Driver Assistance
ABS:
ABS was not a standard or common option on the 2008 SR50 Factory model.
Connectivity
Connectivity Features:
None (standard for scooters of this era)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually (refer to manual for exact interval and oil type/capacity)
Gearbox Oil Change:
Every 6,000-10,000 km or as specified in the manual
Drive Belt Inspection:
Every 5,000-8,000 km, replacement recommended around 10,000-15,000 km or as wear dictates.
Spark Plug Check:
Every 3,000-5,000 km. Replace as needed.
Air Filter Cleaning:
Regular inspection, clean every 3,000 km, replace as needed.
Fluid Specifications
Engine Oil:
2-stroke, API TC, JASO FD (e.g., Motul 7100 2T, Castrol Power 1 Racing)
Gearbox Oil:
SAE 80W-90 gear oil (e.g., Piaggio Gear Oil, Motul HD 80W-90)
Brake Fluid:
DOT 4 (e.g., Castrol DOT 4, Motul DOT 4 Racing)
Coolant:
Ethylene glycol based coolant with anti-corrosion additives, typically a 50/50 mix with distilled water (e.g., Aprilia Coolant, Motul Motocool Expert)
Known Issues
Common Wear Items:
Drive belt, clutch shoes, variator rollers, brake pads, steering head bearings (due to sporty use).
Potential Problems:
Overheating if coolant system is neglected, carburetor jetting sensitivity to altitude/humidity, CVT performance degradation with wear.
Electrical Gremlins:
Can occur with age; battery, stator, or regulator issues are possible but not excessively common if maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles and scooters, often involved in racing.
Model Evolution
Sr50 Lineage:
The SR50 line has a long history, evolving through various engine types (air-cooled, liquid-cooled, carbureted, fuel-injected) and chassis designs, consistently targeting the sport-oriented 50cc segment.
2008 Generation Features:
The 2008 model typically featured the Piaggio Hi-PER 2 Pro engine, offering a good balance of performance and reliability for its class, often with enhanced suspension and braking compared to earlier models.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2008 model are not widely documented, the Aprilia SR50 line has consistently been recognized for its class-leading performance and handling in the sport scooter segment.
Sale

Unavailable

Sold Out

img01