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Aprilia SR50 2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR50 Year: 2009 Generation Generation Designation: Third Generation (Piaggio Group Ownership) Codes Model Code: AP500001 👋 Introduction Market Position Segment: Performance-oriented 50cc scooter. Target Audience: Enthusiasts and owners seeking detailed knowledge for maintenance and repair. Competitive Analysis Key Competitors: Yamaha Aerox, Gilera Runner, Piaggio Zip. Key Features Performance Orientation: Known for its sporty handling and lively acceleration, often favored for its performance in the 50cc class. Design Aesthetics: Aggressive styling with features like a sharp front fairing and sporty seat design. Factory Documentation: Authentic Aprilia factory documentation ensures accuracy and completeness. 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair procedures for the Aprilia SR50 2009 model year. Page Count Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, assembly, and troubleshooting of the entire engine (2-stroke liquid-cooled). Fuel System: Carburetor (Dell'Orto PHVA 17.5 BD) tuning, cleaning, and replacement; fuel delivery system diagnostics. Ignition System: CDI ignition system testing and component replacement. Cooling System: Liquid cooling system maintenance, radiator, water pump, and thermostat inspection and repair. Transmission Drivetrain: Automatic CVT (Continuously Variable Transmission) disassembly, inspection, belt replacement, clutch, and torque driver service. Brakes: Front and rear brake system diagnostics, caliper overhaul, brake pad replacement, fluid flush, and bleeding procedures. Suspension: Front fork (telescopic hydraulic) and rear shock absorber inspection, maintenance, and replacement. Electrical System: Wiring diagrams, starter system, battery maintenance, lighting system, horn, indicators, and fuse box diagnostics. Chassis Frame: Frame inspection, steering head bearing maintenance, and body panel removal/installation. Wheels Tires: Wheel bearing service, tire pressure, and tire replacement guidance. Procedures Included Preventative Maintenance: Detailed schedules and procedures for oil changes, spark plug replacement, air filter cleaning/replacement, and brake checks. Troubleshooting: Comprehensive diagnostic flowcharts and symptom-based troubleshooting guides for common mechanical and electrical issues. Component Overhaul: Step-by-step instructions for rebuilding major components like the engine, carburetor, and brake calipers. Adjustments: Carburetor adjustment, throttle cable adjustment, and brake lever free play adjustment. Torque Specifications: Precise torque values for all critical fasteners, ensuring correct assembly and preventing component damage. Technical Depth Depth: Full-spectrum repair and maintenance, from basic fluid checks to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format Format Details: Digital PDF with searchable text and high-resolution images for clarity. Print Quality Printability: Optimized for printing, allowing users to select and print specific sections or the entire manual. Binding Type Binding Recommendation: Recommended for spiral binding or 3-ring binder for ease of use in a workshop environment. Paper Type Paper Recommendation: Suggests using durable paper for workshop environments, though the digital format allows for flexible printing. ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, single-cylinder (Aprilia's own design or Piaggio derived). Displacement: 49.4 cc Bore X Stroke: 39.3 mm x 43.1 mm Compression Ratio: Approximately 7.1:1 Performance Horsepower: Approx. 5.0 - 5.5 HP (at 7,000 rpm, may vary slightly based on tuning and market). Torque: Approx. 5.5 - 6.0 Nm (at 6,500 rpm, may vary). Fuel System Carburetor: Dell'Orto PHVA 17.5 BD with integrated automatic enricher. Fuel Type: Unleaded gasoline (min. 95 RON). Lubrication Oil System: Automatic oil injection system. Cooling System Cooling Method: Liquid-cooled via radiator and fan. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission). Clutch: Centrifugal clutch. Features Gear Reduction: Final drive via gears. Fluid Specifications Gearbox Oil: SAE 80W/90 GL-3 or GL-4 gear oil (approx. 100ml). 📐 Dimensions Exterior Length: Approx. 1795 mm Width: Approx. 700 mm Height: Approx. 1175 mm Weights Dry Weight: Approx. 102 kg Gross Vehicle Weight Rating: Approx. 282 kg Payload Capacity: Approx. 180 kg (including rider and passenger). Cargo Underseat Storage: Sufficient for one full-face helmet. 🛡️ Safety Features Ratings Crash Test Results: N/A (Moped classification does not typically undergo stringent crash testing like automobiles). Active Features Braking System: Hydraulic disc brakes front and rear. Tire Design: Sport-oriented tire tread for grip. Passive Features Lighting: Halogen headlamp, taillight, and turn signals. Frame Construction: Steel frame for rigidity and durability. 💡 Technology Features Infotainment Dashboard: Digital speedometer, odometer, fuel gauge, coolant temperature warning light, and indicator lights. Driver Assistance ABS: ABS not typically standard on this model year, but some regional variations may exist (manual would specify if present). Connectivity Connectivity Features: N/A (Basic scooter technology). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually (check gearbox oil separately). Spark Plug Replacement: Every 4,000-6,000 km (NGK CR9EB or equivalent recommended). Air Filter Cleaning: Every 2,000 km; replacement as needed. Belt Inspection Replacement: Inspect every 5,000 km; replace as needed (typically 8,000-12,000 km). Fluid Specifications Engine Oil Type: Specific 2-stroke premix or separate oil injection reservoir (use high-quality JASO FD certified 2-stroke oil). Coolant Type: Ethylene glycol based coolant with corrosion inhibitors (50% mix with distilled water). Brake...
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Aprilia SR50 2009 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR50
Year:
2009
Generation
Generation Designation:
Third Generation (Piaggio Group Ownership)
Codes
Model Code:
AP500001
👋 Introduction
Market Position
Segment:
Performance-oriented 50cc scooter.
Target Audience:
Enthusiasts and owners seeking detailed knowledge for maintenance and repair.
Competitive Analysis
Key Competitors:
Yamaha Aerox, Gilera Runner, Piaggio Zip.
Key Features
Performance Orientation:
Known for its sporty handling and lively acceleration, often favored for its performance in the 50cc class.
Design Aesthetics:
Aggressive styling with features like a sharp front fairing and sporty seat design.
Factory Documentation:
Authentic Aprilia factory documentation ensures accuracy and completeness.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair procedures for the Aprilia SR50 2009 model year.
Page Count
Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, assembly, and troubleshooting of the entire engine (2-stroke liquid-cooled).
Fuel System:
Carburetor (Dell'Orto PHVA 17.5 BD) tuning, cleaning, and replacement; fuel delivery system diagnostics.
Ignition System:
CDI ignition system testing and component replacement.
Cooling System:
Liquid cooling system maintenance, radiator, water pump, and thermostat inspection and repair.
Transmission Drivetrain:
Automatic CVT (Continuously Variable Transmission) disassembly, inspection, belt replacement, clutch, and torque driver service.
Brakes:
Front and rear brake system diagnostics, caliper overhaul, brake pad replacement, fluid flush, and bleeding procedures.
Suspension:
Front fork (telescopic hydraulic) and rear shock absorber inspection, maintenance, and replacement.
Electrical System:
Wiring diagrams, starter system, battery maintenance, lighting system, horn, indicators, and fuse box diagnostics.
Chassis Frame:
Frame inspection, steering head bearing maintenance, and body panel removal/installation.
Wheels Tires:
Wheel bearing service, tire pressure, and tire replacement guidance.
Procedures Included
Preventative Maintenance:
Detailed schedules and procedures for oil changes, spark plug replacement, air filter cleaning/replacement, and brake checks.
Troubleshooting:
Comprehensive diagnostic flowcharts and symptom-based troubleshooting guides for common mechanical and electrical issues.
Component Overhaul:
Step-by-step instructions for rebuilding major components like the engine, carburetor, and brake calipers.
Adjustments:
Carburetor adjustment, throttle cable adjustment, and brake lever free play adjustment.
Torque Specifications:
Precise torque values for all critical fasteners, ensuring correct assembly and preventing component damage.
Technical Depth
Depth:
Full-spectrum repair and maintenance, from basic fluid checks to complete engine rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
Format Details:
Digital PDF with searchable text and high-resolution images for clarity.
Print Quality
Printability:
Optimized for printing, allowing users to select and print specific sections or the entire manual.
Binding Type
Binding Recommendation:
Recommended for spiral binding or 3-ring binder for ease of use in a workshop environment.
Paper Type
Paper Recommendation:
Suggests using durable paper for workshop environments, though the digital format allows for flexible printing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, single-cylinder (Aprilia's own design or Piaggio derived).
Displacement:
49.4 cc
Bore X Stroke:
39.3 mm x 43.1 mm
Compression Ratio:
Approximately 7.1:1
Performance
Horsepower:
Approx. 5.0 - 5.5 HP (at 7,000 rpm, may vary slightly based on tuning and market).
Torque:
Approx. 5.5 - 6.0 Nm (at 6,500 rpm, may vary).
Fuel System
Carburetor:
Dell'Orto PHVA 17.5 BD with integrated automatic enricher.
Fuel Type:
Unleaded gasoline (min. 95 RON).
Lubrication
Oil System:
Automatic oil injection system.
Cooling System
Cooling Method:
Liquid-cooled via radiator and fan.
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission).
Clutch:
Centrifugal clutch.
Features
Gear Reduction:
Final drive via gears.
Fluid Specifications
Gearbox Oil:
SAE 80W/90 GL-3 or GL-4 gear oil (approx. 100ml).
📐 Dimensions
Exterior
Length:
Approx. 1795 mm
Width:
Approx. 700 mm
Height:
Approx. 1175 mm
Weights
Dry Weight:
Approx. 102 kg
Gross Vehicle Weight Rating:
Approx. 282 kg
Payload Capacity:
Approx. 180 kg (including rider and passenger).
Cargo
Underseat Storage:
Sufficient for one full-face helmet.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Moped classification does not typically undergo stringent crash testing like automobiles).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Tire Design:
Sport-oriented tire tread for grip.
Passive Features
Lighting:
Halogen headlamp, taillight, and turn signals.
Frame Construction:
Steel frame for rigidity and durability.
💡 Technology Features
Infotainment
Dashboard:
Digital speedometer, odometer, fuel gauge, coolant temperature warning light, and indicator lights.
Driver Assistance
ABS:
ABS not typically standard on this model year, but some regional variations may exist (manual would specify if present).
Connectivity
Connectivity Features:
N/A (Basic scooter technology).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually (check gearbox oil separately).
Spark Plug Replacement:
Every 4,000-6,000 km (NGK CR9EB or equivalent recommended).
Air Filter Cleaning:
Every 2,000 km; replacement as needed.
Belt Inspection Replacement:
Inspect every 5,000 km; replace as needed (typically 8,000-12,000 km).
Fluid Specifications
Engine Oil Type:
Specific 2-stroke premix or separate oil injection reservoir (use high-quality JASO FD certified 2-stroke oil).
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (50% mix with distilled water).
Brake Fluid:
DOT 4 brake fluid.
Known Issues
Carburetor Fouling:
Can be prone to fouling if not serviced regularly or if poor quality fuel is used.
Cvi Belt Wear:
CVT belt wear is a common maintenance item, affecting acceleration and top speed.
Electrical Connections:
Corrosion on electrical connectors can cause intermittent issues, especially in humid environments.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia, an Italian manufacturer, has a strong heritage in performance motorcycles and scooters.
Model Evolution
Sr50 Lineage:
The SR50 model has a long-standing reputation for performance and sporty design in the 50cc segment, with various iterations and engine options over the years. The 2009 model falls under the Piaggio Group ownership era, benefiting from shared technology and engineering.
Production
Manufacturing Location:
Typically manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the 2009 model are scarce, the SR50 line has consistently been recognized for its sporty performance and handling within its class.
Ratings
User Reviews:
Generally well-regarded by owners for its reliability, performance, and iconic styling, though maintenance is crucial for optimal operation.
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