Aprilia SR50 SR 50 1997 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SR50 Year: 1997 Generation Generation Identifier: First Generation (Post-1992 Redesign) Codes Chassis Code Range: AP05W (example, may vary by sub-model) 👋 Introduction Market Position Segment Positioning: Sporty 50cc scooter, popular in urban environments for its performance and agile handling. Competitive Analysis Key Competitors: Competed against other high-performance 50cc scooters from brands like Piaggio (Zip, NRG), Gilera, and Yamaha (Aerox). Key Features Design Highlights: Aggressive styling, liquid-cooled engine, sporty suspension, and performance-oriented chassis contributed to its appeal among younger riders. 📋 Manual Details Coverage Areas Covered Models: All Aprilia SR50 SR 50 1997 models, All Engines, All Trims, All Transmissions Page Count Estimated Page Count: 200-300 (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, lubrication, cooling, fuel, ignition, starting, exhaust Transmission Systems: Automatic transmission (CVT), clutch, gearbox, final drive maintenance and repair Chassis Systems: Frame, suspension (front forks, rear shock absorber), steering system, wheel bearings Brake Systems: Front and rear brake systems (hydraulic disc/drum), hydraulic lines, calipers, master cylinders, brake fluid specifications Electrical Systems: Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting, ignition system, starter motor, horn, instrumentation Bodywork And Trim: Body panels, fairings, seat, storage compartments, bodywork removal and installation procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug inspection/replacement, chain adjustment (if applicable), air filter cleaning/replacement, brake fluid flush, coolant check/replacement Troubleshooting Guides: Step-by-step diagnostic procedures for common problems (e.g., starting issues, poor performance, electrical faults) Repair Procedures: Detailed instructions for component removal, repair, and reinstallation for all major systems Specifications And Data: Torque values, clearances, fluid capacities, electrical resistance readings, diagnostic codes Technical Depth Depth Of Coverage: Comprehensive; suitable for DIY enthusiasts and professional technicians alike. Covers everything from basic maintenance to complete engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Image Resolution: High resolution, suitable for clear viewing and printing of diagrams and text Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 49.3 cc Bore X Stroke: 39.0 mm x 41.4 mm (typical, refer to manual for exact spec) Power Output: Approx. 5.4 - 6.0 HP @ 6,500 RPM (varies by market and tuning, refer to manual for specific output) Torque Output: Approx. 6.0 - 6.5 Nm @ 6,000 RPM (approximate) Performance Ignition System: Electronic ignition (CDI) Cooling System: Liquid-cooled with radiator and fan Fuel System Carburetor Type: Dell'Orto PHBN 12 (or similar, refer to manual for exact model and jetting) Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Fuel Mixture: Automatic oil injection system (separate oil reservoir) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Gear Ratios: Variable, managed by CVT pulleys and drive belt (refer to manual for specific ratios at different speeds) Features Clutch Type: Centrifugal automatic clutch Final Drive: Geared final drive Transmission Fluid: Specific gear oil for final drive (refer to manual for viscosity and capacity, e.g., SAE 80W-90 GL-4) 📐 Dimensions Exterior Length: Approx. 1750 mm (varies slightly) Width: Approx. 700 mm (at handlebars) Height: Approx. 1100 mm (at handlebars) Weights Dry Weight: Approx. 90 - 95 kg (varies by equipment) Fuel Tank Capacity: Approx. 7.0 Liters Wheels And Tires Front Tire Size: 120/70-13 (typical) Rear Tire Size: 130/60-13 (typical) Wheel Type: Alloy wheels 🛡️ Safety Features Ratings Crash Test Data: As a scooter, formal crash test ratings comparable to automobiles are not applicable. Safety relies on rider protection and vehicle stability. Active Features Braking System: Front and rear disc brakes (often dual disc front on higher trims) for effective stopping power. Lighting: Headlight, taillight, brake lights, turn signals for visibility. Passive Features Frame Construction: Steel frame providing structural integrity. Suspension System: Sport-tuned suspension for improved handling and stability. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, fuel gauge, odometer, and indicator lights (turn signals, high beam, oil warning). Driver Assistance ABS Availability: ABS was not typically a standard feature on the 1997 SR50, but some advanced market versions might have offered it. Consult specific model details. Connectivity Connectivity Features: None (No integrated connectivity features in the modern sense). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually (refer to manual for precise interval and condition) Gear Oil Change: Every 5,000-10,000 km or annually Air Filter Cleaning: Every 2,000-3,000 km (or more frequently in dusty conditions) Spark Plug Inspection: Every 3,000-4,000 km Drive Belt Inspection: Every 5,000-6,000 km for wear and tension Fluid Specifications Engine Oil: High-quality 2-stroke synthetic or semi-synthetic oil (refer to manual for specific API/JASO rating, e.g., JASO FD) Coolant: Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled...
Comprehensive; suitable for DIY enthusiasts and professional technicians alike. Covers everything from basic maintenance to complete engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High resolution, suitable for clear viewing and printing of diagrams and text
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
49.3 cc
Bore X Stroke:
39.0 mm x 41.4 mm (typical, refer to manual for exact spec)
Power Output:
Approx. 5.4 - 6.0 HP @ 6,500 RPM (varies by market and tuning, refer to manual for specific output)
Torque Output:
Approx. 6.0 - 6.5 Nm @ 6,000 RPM (approximate)
Performance
Ignition System:
Electronic ignition (CDI)
Cooling System:
Liquid-cooled with radiator and fan
Fuel System
Carburetor Type:
Dell'Orto PHBN 12 (or similar, refer to manual for exact model and jetting)
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Fuel Mixture:
Automatic oil injection system (separate oil reservoir)
Can be caused by worn carburetor jets, clogged air filter, old spark plug, or carbon buildup in the exhaust and transfer ports.
Electrical Gremlins:
Corroded electrical connectors, failing rectifier/regulator, or weak battery can cause intermittent issues.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Sr50 Lineage:
The SR50 line has been a cornerstone of Aprilia's scooter offering, known for its sporty character and continuous evolution through various engine and chassis updates since its inception.
Production
Manufacturing Location:
Primarily Italy (refer to VIN for precise location)
Production Period:
The SR50 was a popular model throughout the late 1990s and early 2000s, with the 1997 model being part of a significant generation.
🏆 Awards & Recognition
Recognitions
Performance Accolades:
While specific awards for the 1997 model might be scarce, the SR50 line consistently received praise for its sporty handling and class-leading performance in its segment.
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