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Aprilia SR50 SR 50 1999 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR50 Year: 1999 Codes Model Codes: SR50 (various sub-models and engine configurations may exist) 👋 Introduction Market Position Segment: High-performance 50cc scooter segment. Target Audience: Enthusiasts and owners seeking detailed information for maintenance and repair. Competitive Analysis Competitors: Rivals in the performance scooter market during the late 1990s included models from Yamaha (e.g., Aerox), Piaggio (e.g., Zip SP), and Gilera (e.g., Runner). Key Features Vehicle Focus: Sporty design, agile handling, and a potent 50cc two-stroke engine for its class. Manual Value: Provides in-depth technical knowledge essential for maintaining the performance and longevity of the SR50. 📋 Manual Details Coverage Areas Service And Maintenance: Comprehensive Troubleshooting And Diagnostics: Extensive Repair Procedures: Detailed Electrical Systems: Included Engine Overhaul: Included Bodywork And Chassis: Included Suspension And Steering: Included Braking System: Included Cooling System: Included Fuel System: Included Exhaust System: Included Wheel And Tire Service: Included All Models Engines Trims: Yes Page Count Estimated Page Count: Detailed analysis suggests a substantial volume, likely exceeding 300 pages for comprehensive coverage. Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, component testing, specifications, torque values, valve timing, piston rings, crankshaft, camshaft, cylinder head. Engine Management: Ignition system, carburetor settings, fuel delivery, emissions control systems, CDI unit, spark plug specifications. Transmission And Drivetrain: Automatic transmission (CVT), clutch operation, variator service, drive belt inspection and replacement, gear oil specifications. Brakes: Front and rear brake system diagnostics, caliper service, brake pad replacement, brake fluid specifications and bleeding procedures, hydraulic system. Electrical: Wiring diagrams, starter motor, alternator/stator, battery service, lighting system, horn, fuses, relays, electronic control units (ECU), troubleshooting electrical faults. Chassis And Body: Frame inspection, body panel removal and installation, fairings, seat, fuel tank, handlebars, stands, storage compartments. Suspension: Front fork service, rear shock absorber inspection and replacement, telescopic fork specifications, oil levels and types. Steering: Steering head bearings inspection and adjustment, handlebar alignment, steering column service. Wheels And Tires: Wheel bearing service, tire pressure specifications, tire replacement, wheel balancing. Procedures Included Routine Maintenance: Oil change, filter replacement, spark plug inspection, brake pad checks, chain/belt adjustment (if applicable), general inspection points. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting trees. Component Replacement: Step-by-step instructions for replacing all major and minor components. Rebuild Instructions: Detailed instructions for rebuilding major assemblies like the engine and transmission. Torque Specifications: Precise torque values for all critical fasteners and components. Special Tool Requirements: Identification of required specialized tools for specific procedures. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic adjustments to full engine and transmission rebuilds. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if professionally created, enabling quick access to specific information. Printability: Designed for printing, allowing users to create physical copies for workshop use. Print Quality Quality: High-resolution images and diagrams for clarity. Binding Type Type: N/A (Digital Download - PDF) Paper Type Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: Approximately 49cc Bore X Stroke: Specifics vary by engine variant, but typical for this class is around 39mm x 41.4mm. Induction: Carburetor (e.g., Dell'Orto PHBN 12 or similar) Ignition: Electronic (CDI) Compression Ratio: Typically around 7.4:1 to 8.2:1, depending on the specific engine configuration. Performance Horsepower: Around 5-7 HP at specific RPMs, varying by tuning and emissions regulations. Torque: Specific figures vary, but designed for brisk acceleration. Fuel System Fuel Type: Unleaded gasoline (RON 95 recommended) Oil Mixture: Automatic oil injection system (separate oil tank) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Features Drive Belt: Tension and wear inspection, replacement procedures. Variator: Service, roller weights, ramp plate inspection, clutch assembly. Final Drive: Gearbox lubrication and inspection. 📐 Dimensions Exterior Length: Approximate: 1700-1800 mm Width: Approximate: 700-750 mm Height: Approximate: 1100-1200 mm Weights Dry Weight: Approximate: 95-110 kg Fuel Tank Capacity: Approximate: 7-9 Liters Oil Tank Capacity: Approximate: 1-1.5 Liters 🛡️ Safety Features Ratings Crash Test Data: Not applicable for this type of vehicle in the same way as cars. Active Features Braking System: Disc brakes front and rear (depending on specific model variant). Lighting: Headlight, taillight, brake light, turn signals. Passive Features Chassis Design: Steel frame providing structural integrity. Bodywork Protection: Fairings offering rider protection from elements and minor impacts. 💡 Technology Features Infotainment Dashboard: Basic analog/digital display for speedometer, odometer, fuel gauge, turn signals, and warning lights. Driver Assistance Features: N/A (Basic mechanical scooter, no electronic driver assistance systems like ABS or traction control in standard 1999 models). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually (refer to manual for exact interval based on oil type). Gearbox Oil Change: Every 6,000-10,000 km or annually. Air Filter Cleaning Replacement: Inspect every...
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Aprilia SR50 SR 50 1999 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR50
Year:
1999
Codes
Model Codes:
SR50 (various sub-models and engine configurations may exist)
👋 Introduction
Market Position
Segment:
High-performance 50cc scooter segment.
Target Audience:
Enthusiasts and owners seeking detailed information for maintenance and repair.
Competitive Analysis
Competitors:
Rivals in the performance scooter market during the late 1990s included models from Yamaha (e.g., Aerox), Piaggio (e.g., Zip SP), and Gilera (e.g., Runner).
Key Features
Vehicle Focus:
Sporty design, agile handling, and a potent 50cc two-stroke engine for its class.
Manual Value:
Provides in-depth technical knowledge essential for maintaining the performance and longevity of the SR50.
📋 Manual Details
Coverage Areas
Service And Maintenance:
Comprehensive
Troubleshooting And Diagnostics:
Extensive
Repair Procedures:
Detailed
Electrical Systems:
Included
Engine Overhaul:
Included
Bodywork And Chassis:
Included
Suspension And Steering:
Included
Braking System:
Included
Cooling System:
Included
Fuel System:
Included
Exhaust System:
Included
Wheel And Tire Service:
Included
All Models Engines Trims:
Yes
Page Count
Estimated Page Count:
Detailed analysis suggests a substantial volume, likely exceeding 300 pages for comprehensive coverage.
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, component testing, specifications, torque values, valve timing, piston rings, crankshaft, camshaft, cylinder head.
Engine Management:
Ignition system, carburetor settings, fuel delivery, emissions control systems, CDI unit, spark plug specifications.
Transmission And Drivetrain:
Automatic transmission (CVT), clutch operation, variator service, drive belt inspection and replacement, gear oil specifications.
Brakes:
Front and rear brake system diagnostics, caliper service, brake pad replacement, brake fluid specifications and bleeding procedures, hydraulic system.
Electrical:
Wiring diagrams, starter motor, alternator/stator, battery service, lighting system, horn, fuses, relays, electronic control units (ECU), troubleshooting electrical faults.
Chassis And Body:
Frame inspection, body panel removal and installation, fairings, seat, fuel tank, handlebars, stands, storage compartments.
Suspension:
Front fork service, rear shock absorber inspection and replacement, telescopic fork specifications, oil levels and types.
Steering:
Steering head bearings inspection and adjustment, handlebar alignment, steering column service.
Wheels And Tires:
Wheel bearing service, tire pressure specifications, tire replacement, wheel balancing.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, spark plug inspection, brake pad checks, chain/belt adjustment (if applicable), general inspection points.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting trees.
Component Replacement:
Step-by-step instructions for replacing all major and minor components.
Rebuild Instructions:
Detailed instructions for rebuilding major assemblies like the engine and transmission.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Special Tool Requirements:
Identification of required specialized tools for specific procedures.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic adjustments to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if professionally created, enabling quick access to specific information.
Printability:
Designed for printing, allowing users to create physical copies for workshop use.
Print Quality
Quality:
High-resolution images and diagrams for clarity.
Binding Type
Type:
N/A (Digital Download - PDF)
Paper Type
Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
Approximately 49cc
Bore X Stroke:
Specifics vary by engine variant, but typical for this class is around 39mm x 41.4mm.
Induction:
Carburetor (e.g., Dell'Orto PHBN 12 or similar)
Ignition:
Electronic (CDI)
Compression Ratio:
Typically around 7.4:1 to 8.2:1, depending on the specific engine configuration.
Performance
Horsepower:
Around 5-7 HP at specific RPMs, varying by tuning and emissions regulations.
Torque:
Specific figures vary, but designed for brisk acceleration.
Fuel System
Fuel Type:
Unleaded gasoline (RON 95 recommended)
Oil Mixture:
Automatic oil injection system (separate oil tank)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Features
Drive Belt:
Tension and wear inspection, replacement procedures.
Variator:
Service, roller weights, ramp plate inspection, clutch assembly.
Final Drive:
Gearbox lubrication and inspection.
📐 Dimensions
Exterior
Length:
Approximate: 1700-1800 mm
Width:
Approximate: 700-750 mm
Height:
Approximate: 1100-1200 mm
Weights
Dry Weight:
Approximate: 95-110 kg
Fuel Tank Capacity:
Approximate: 7-9 Liters
Oil Tank Capacity:
Approximate: 1-1.5 Liters
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable for this type of vehicle in the same way as cars.
Active Features
Braking System:
Disc brakes front and rear (depending on specific model variant).
Lighting:
Headlight, taillight, brake light, turn signals.
Passive Features
Chassis Design:
Steel frame providing structural integrity.
Bodywork Protection:
Fairings offering rider protection from elements and minor impacts.
💡 Technology Features
Infotainment
Dashboard:
Basic analog/digital display for speedometer, odometer, fuel gauge, turn signals, and warning lights.
Driver Assistance
Features:
N/A (Basic mechanical scooter, no electronic driver assistance systems like ABS or traction control in standard 1999 models).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually (refer to manual for exact interval based on oil type).
Gearbox Oil Change:
Every 6,000-10,000 km or annually.
Air Filter Cleaning Replacement:
Inspect every 2,000-3,000 km, clean or replace as needed.
Spark Plug Inspection Replacement:
Inspect every 4,000-6,000 km, replace as needed or per manual recommendation.
Drive Belt Inspection Replacement:
Inspect every 6,000-8,000 km, replace based on wear.
Fluid Specifications
Engine Oil Type:
2-stroke synthetic or semi-synthetic oil, specifically formulated for air-cooled or liquid-cooled 2-stroke engines (e.g., SAE 10W-40 or 15W-50, depending on ambient temperature).
Gearbox Oil:
API GL-4 or GL-5, viscosity SAE 75W/90 or 80W-90.
Coolant:
Ethylene glycol based antifreeze mixture (50% water, 50% coolant) for liquid-cooled models.
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Known Issues
Carburetor Tuning:
Can be sensitive to altitude and air density; requires periodic adjustment.
Variator Wear:
Rollers can wear out, affecting acceleration and top speed.
Ignition System Reliability:
CDI units or stator coils can sometimes fail, leading to no spark.
Cooling System Leaks:
Hose clamps or radiator integrity can degrade over time, leading to coolant loss.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong racing heritage, known for its sporty motorcycles and scooters.
Model Evolution
Sr50 Lineage:
The SR50 line has been a staple for Aprilia, evolving through various engine types (air-cooled, liquid-cooled, Piaggio, Minarelli based) and design generations.
1999 Era:
The 1999 model represents a significant era for the SR50, often featuring advanced (for the time) liquid-cooled engines and sporty aesthetics, contributing to its popularity in the performance scooter segment.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 1999 SR50 are not readily documented, the model series has consistently been recognized for its performance and sporty handling within the scooter market, often appearing in enthusiast reviews and 'best of' lists for its segment.
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