Aprilia SRV 850 2012-2015 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SRV 850 Model Generation: First Generation Production Years Covered: 2012, 2013, 2014, 2015 Vehicle Type: Maxi-scooter Codes Internal Code Indicated: SRV850-2012-2015 👋 Introduction Market Position Target Audience: Aprilia SRV 850 owners seeking to perform maintenance, repairs, or better understand their vehicle. Value Proposition: Empowers owners and independent technicians with dealer-level repair information, enabling cost savings and informed decision-making. Competitive Analysis Differentiation: Vehicle-specific, factory-level documentation unlike generic online guides or third-party manuals. Key Features Clarity: Accurate, clear, and concise text combined with diagrams and illustrations. Completeness: Covers all major topics comprehensively, ensuring no missing or corrupt information. Usability: Step-by-step instructions make repairs accessible to a wider range of skill levels. Cost Effectiveness: Potential to pay for itself with even minor maintenance tasks. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Troubleshooting, Maintenance Secondary Coverage: Specifications, Diagrams, Wiring Schematics Page Count Estimated Page Count: Varies based on specific edition, but comprehensive coverage implies several hundred pages. Manual Type Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF Accessibility: Viewable on PC, Mac, phones, ebook readers (e.g., Kindle) 📖 Manual Coverage Systems Covered Engine: Complete engine specifications, removal, installation, fuel system, intake & exhaust Transmission: Transmission overhaul, operation, and specifications Drivetrain: Drive chain and sprocket maintenance and replacement Cooling System: Cooling system maintenance, troubleshooting, and specifications Lubrication: Lubrication points, fluid types, and capacities Electrical System: Complete electrical system diagnostics, wiring diagrams, and component testing Brakes: Brake system inspection, repair, and fluid specifications (implied by general repair) Suspension: Shocks (suspension) inspection and servicing Steering: Steering system inspection and repair Bodywork: Body panel removal, installation, and repair Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustments, fluid checks Periodic Checks: Scheduled inspections and adjustments for optimal performance Troubleshooting: Advanced troubleshooting for common and complex issues Engine Repair: Step-by-step engine overhaul and component replacement Electrical Diagnostics: Detailed procedures for diagnosing electrical faults using wiring diagrams Component Removal Installation: Instructions for removing and reinstalling major vehicle components Frame And Suspension Repair: Detailed steps for fork, shock absorber, and frame component inspection and repair. Wheel And Tire Service: Procedures for tire changing, wheel balancing, and bearing checks. Fuel System Diagnostics: Troubleshooting and repair for fuel pumps, injectors, and sensors. Exhaust System Maintenance: Inspection and potential repair of the exhaust system components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced diagnostics and rebuilds. User Level: Suitable for owners with basic mechanical skills and independent automotive professionals. Documentation Type: Vehicle-specific, identical to dealer service department documentation. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable within the PDF for quick information retrieval. Print Quality Printability: Yes, individual pages are printable for use in the workshop. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-stroke, 8-valve, SOHC (based on Gilera GP 800 engine) Displacement: 839.5 cc (cubic centimeters) Bore X Stroke: 90 mm x 65.5 mm (typical for this engine) Cooling System: Liquid-cooled Performance Claimed Horsepower: Approximately 75 HP (55 kW) at 7,750 RPM (typical for the 839cc engine) Claimed Torque: Approximately 77 Nm (57 lb-ft) at 6,000 RPM (typical for the 839cc engine) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic ignition Engine Specifications Valve Train: SOHC, 4 valves per cylinder Compression Ratio: Typically around 10.5:1 (specific value would be in the manual) 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Clutch Type: Automatic centrifugal clutch Features Drive Type: Belt-driven 📐 Dimensions Exterior Length: Approx. 2,240 mm (varies slightly by market/spec) Width: Approx. 790 mm (varies slightly by market/spec) Height: Approx. 1,480 mm (varies slightly by market/spec) Weights Dry Weight: Approx. 235 kg (varies by market/spec) Wet Weight: Approx. 255 kg (estimated, including fluids) 🛡️ Safety Features Ratings Crash Test Results: Not typically rated by NHTSA/Euro NCAP for scooters. Manual would detail system checks. Active Features Brakes: Front: Dual disc brakes. Rear: Single disc brake. ABS available on some models. Lighting: Halogen headlights, LED taillights (typical for the era) Passive Features Frame Construction: Steel double cradle frame (typical for Aprilia scooters) 💡 Technology Features Infotainment Instrument Cluster: Digital and analog combination display providing speed, RPM, fuel level, coolant temperature, trip meters, and warning lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional or standard feature on certain versions, enhancing braking safety. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for electronic fault diagnosis. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000-10,000 km or annually. Manual will specify exact interval and oil type. Spark Plug Replacement: Refer to manual for mileage/time interval. Likely around 12,000-24,000 km. Air Filter Cleaning Replacement: Check every 6,000 km, replace as needed or at specified intervals. Fluid Specifications Engine Oil Type: API SG, JASO MA certified synthetic...
Not typically rated by NHTSA/Euro NCAP for scooters. Manual would detail system checks.
Active Features
Brakes:
Front: Dual disc brakes. Rear: Single disc brake. ABS available on some models.
Lighting:
Halogen headlights, LED taillights (typical for the era)
Passive Features
Frame Construction:
Steel double cradle frame (typical for Aprilia scooters)
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination display providing speed, RPM, fuel level, coolant temperature, trip meters, and warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional or standard feature on certain versions, enhancing braking safety.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for electronic fault diagnosis.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-10,000 km or annually. Manual will specify exact interval and oil type.
Spark Plug Replacement:
Refer to manual for mileage/time interval. Likely around 12,000-24,000 km.
Air Filter Cleaning Replacement:
Check every 6,000 km, replace as needed or at specified intervals.
Fluid Specifications
Engine Oil Type:
API SG, JASO MA certified synthetic or semi-synthetic motorcycle oil, viscosity typically 10W-40 or 15W-50. Exact specification in manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant with corrosion inhibitors. Specific mixture ratio and type will be in the manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (check manual for specific recommendation).
Known Issues
Potential Issues:
As with many complex vehicles, potential issues could include CVT belt wear, electrical gremlins (though generally robust), fuel injector issues if fuel quality is poor, and coolant leaks if maintenance is neglected. Manual will detail specific common faults and solutions.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer known for its sport motorcycles and scooters.
Model Evolution
Predecessor Basis:
Shares a platform with the Gilera GP 800, designed for high performance and comfort in a maxi-scooter format.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Perception:
Aprilia is generally well-regarded for its performance-oriented vehicles and engineering. The SRV 850 was positioned as a high-performance maxi-scooter.
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