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Aprilia SXV RXV 450 550 Workshop Service & Repair Manual 2007 # 1

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🏷️ Basic Information Identification Make: Aprilia Model: SXV / RXV Model Variants: SXV 450, RXV 450, SXV 550, RXV 550 Year: 2007 Codes Product Sku: 1 👋 Introduction Market Position Vehicle Type: High-performance Supermoto / Motocross dual-sport motorcycles. Target Audience: Enthusiast riders and mechanics seeking in-depth knowledge for maintenance and repair. Competitive Analysis Competitors General: Yamaha WR, KTM EXC, Husqvarna TE series. Key Features Manual Benefit 1: Empowers owners and technicians to perform repairs, reducing reliance on expensive dealership services. Manual Benefit 2: Provides critical information for maintaining peak performance and longevity of the SXV/RXV models. Manual Benefit 3: Essential for accurate diagnostics and troubleshooting of complex electronic fuel injection systems. 📋 Manual Details Coverage Areas Manual Type: Workshop Service & Repair Manual Language: English Format: Likely PDF or Printed Booklet (based on typical offerings) Page Count Page Count Estimated: Detailed page count not specified, but typical workshop manuals are extensive (300+ pages) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnostics, troubleshooting, and component specifications. Fuel System: Fuel injection system (EFI), injectors, fuel pump, fuel lines, throttle body, pressure regulation. Ignition System: Spark plugs, ignition coils, ECU control, timing. Cooling System: Radiator, coolant hoses, water pump, thermostat, fan operation. Transmission Drivetrain: Clutch operation, gearbox inspection and repair, final drive assembly (chain and sprockets). Chassis Frame: Frame inspection, welding points, steering head bearing service, swingarm maintenance. Suspension Front: Front fork disassembly, assembly, oil changes, seal replacement, damping adjustments. Suspension Rear: Monoshock rear suspension, linkage service, shock absorber rebuild, spring preload adjustment. Brakes Front: Brake caliper service, master cylinder overhaul, brake pad replacement, rotor specifications, bleeding procedures. Brakes Rear: Rear brake caliper service, master cylinder, pad replacement, rotor specifications, bleeding. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting circuits. ECM ECU: Electronic Control Module (ECM) diagnostics, sensor troubleshooting (TPS, MAP, IAT, etc.). Bodywork Trim: Fairing removal and installation, seat, fuel tank, fenders, plastics. Wheels Tires: Wheel bearing service, tire changing, balancing, spoke tensioning (if applicable). Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug checks. Diagnostic Troubleshooting: Step-by-step fault finding for common and uncommon issues across all systems. Engine Rebuild: Detailed instructions for complete engine disassembly, cleaning, inspection, component replacement (pistons, rings, valves, bearings), and reassembly. Suspension Service: Front fork oil changes, seal replacements, rear shock absorber servicing, linkage bearing replacement. Brake System Service: Bleeding procedures, caliper and master cylinder rebuilds, pad and rotor replacement. Electrical Component Testing: Testing of sensors, actuators, charging system, and ignition components using multimeters and diagnostic tools. Wiring Diagram Interpretation: Understanding and utilizing complex electrical schematics for fault diagnosis. Torque Specifications: Precise torque values for all critical fasteners throughout the motorcycle. Special Tool Usage: Identification and usage instructions for specialized tools required for specific procedures. Technical Depth Depth Level: Comprehensive Workshop Manual covering all aspects from basic maintenance to full engine and component overhauls. Diagnostics: Advanced diagnostic procedures for EFI systems and electrical faults. Specifications: Detailed technical specifications, tolerances, clearances, and wear limits for all components. 📊 Manual Specifications File Format File Format: Presumed Digital (PDF) for searchability and ease of access, or a professionally printed book. Print Quality Print Quality: Expected high-quality printing with clear diagrams and text if physical. Binding Type Binding Type: Likely spiral-bound or perfect-bound for ease of use in a workshop environment if physical. Paper Type Paper Type: Durable paper stock designed to withstand workshop conditions if physical. ⚙️ Engine Specifications Primary Engine Engine Type 450: 4-stroke, Single-cylinder (derived from shared architecture with V-twin designs of the era). Engine Type 550: 4-stroke, Single-cylinder (larger displacement variant). Bore Stroke 450: Specifications provided in manual (typically around 97mm x 60.8mm). Bore Stroke 550: Specifications provided in manual (typically around 97mm x 73.6mm). Displacement 450: 449.8 cc Displacement 550: 549.3 cc Compression Ratio: Typically around 12.0:1 - 13.0:1, specified in manual. Performance Horsepower 450 Est: Approximately 55-60 HP (at crank), specific figures in manual. Horsepower 550 Est: Approximately 65-70 HP (at crank), specific figures in manual. Torque 450 Est: Approximately 30-35 lb-ft, specific figures in manual. Torque 550 Est: Approximately 35-40 lb-ft, specific figures in manual. Fuel System Fuel Injection: Electronic Fuel Injection (EFI) with specific throttle body size and ECU mapping detailed in manual. Fuel Type: Unleaded gasoline, minimum octane rating specified in manual. 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox. Optional Optional Gear Ratios: Not applicable, standard gearbox. Features Clutch Type: Hydraulic wet multi-plate clutch. Final Drive: Chain drive. 📐 Dimensions Exterior Length: Specifications vary slightly by model, detailed in manual. Width: Specifications vary slightly by model, detailed in manual. Height: Specifications vary slightly by model, detailed in manual. Weights Dry Weight 450 Est: Around 120 kg / 265 lbs, exact specification in manual. Dry Weight 550 Est: Around 125 kg / 275 lbs, exact specification...
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Aprilia SXV RXV 450 550 Workshop Service & Repair Manual 2007 # 1
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV / RXV
Model Variants:
SXV 450, RXV 450, SXV 550, RXV 550
Year:
2007
Codes
Product Sku:
1
👋 Introduction
Market Position
Vehicle Type:
High-performance Supermoto / Motocross dual-sport motorcycles.
Target Audience:
Enthusiast riders and mechanics seeking in-depth knowledge for maintenance and repair.
Competitive Analysis
Competitors General:
Yamaha WR, KTM EXC, Husqvarna TE series.
Key Features
Manual Benefit 1:
Empowers owners and technicians to perform repairs, reducing reliance on expensive dealership services.
Manual Benefit 2:
Provides critical information for maintaining peak performance and longevity of the SXV/RXV models.
Manual Benefit 3:
Essential for accurate diagnostics and troubleshooting of complex electronic fuel injection systems.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service & Repair Manual
Language:
English
Format:
Likely PDF or Printed Booklet (based on typical offerings)
Page Count
Page Count Estimated:
Detailed page count not specified, but typical workshop manuals are extensive (300+ pages)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnostics, troubleshooting, and component specifications.
Fuel System:
Fuel injection system (EFI), injectors, fuel pump, fuel lines, throttle body, pressure regulation.
Ignition System:
Spark plugs, ignition coils, ECU control, timing.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan operation.
Transmission Drivetrain:
Clutch operation, gearbox inspection and repair, final drive assembly (chain and sprockets).
Chassis Frame:
Frame inspection, welding points, steering head bearing service, swingarm maintenance.
Suspension Front:
Front fork disassembly, assembly, oil changes, seal replacement, damping adjustments.
Suspension Rear:
Monoshock rear suspension, linkage service, shock absorber rebuild, spring preload adjustment.
Brakes Front:
Brake caliper service, master cylinder overhaul, brake pad replacement, rotor specifications, bleeding procedures.
Brakes Rear:
Rear brake caliper service, master cylinder, pad replacement, rotor specifications, bleeding.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting circuits.
ECM ECU:
Electronic Control Module (ECM) diagnostics, sensor troubleshooting (TPS, MAP, IAT, etc.).
Bodywork Trim:
Fairing removal and installation, seat, fuel tank, fenders, plastics.
Wheels Tires:
Wheel bearing service, tire changing, balancing, spoke tensioning (if applicable).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug checks.
Diagnostic Troubleshooting:
Step-by-step fault finding for common and uncommon issues across all systems.
Engine Rebuild:
Detailed instructions for complete engine disassembly, cleaning, inspection, component replacement (pistons, rings, valves, bearings), and reassembly.
Suspension Service:
Front fork oil changes, seal replacements, rear shock absorber servicing, linkage bearing replacement.
Brake System Service:
Bleeding procedures, caliper and master cylinder rebuilds, pad and rotor replacement.
Electrical Component Testing:
Testing of sensors, actuators, charging system, and ignition components using multimeters and diagnostic tools.
Wiring Diagram Interpretation:
Understanding and utilizing complex electrical schematics for fault diagnosis.
Torque Specifications:
Precise torque values for all critical fasteners throughout the motorcycle.
Special Tool Usage:
Identification and usage instructions for specialized tools required for specific procedures.
Technical Depth
Depth Level:
Comprehensive Workshop Manual covering all aspects from basic maintenance to full engine and component overhauls.
Diagnostics:
Advanced diagnostic procedures for EFI systems and electrical faults.
Specifications:
Detailed technical specifications, tolerances, clearances, and wear limits for all components.
📊 Manual Specifications
File Format
File Format:
Presumed Digital (PDF) for searchability and ease of access, or a professionally printed book.
Print Quality
Print Quality:
Expected high-quality printing with clear diagrams and text if physical.
Binding Type
Binding Type:
Likely spiral-bound or perfect-bound for ease of use in a workshop environment if physical.
Paper Type
Paper Type:
Durable paper stock designed to withstand workshop conditions if physical.
⚙️ Engine Specifications
Primary Engine
Engine Type 450:
4-stroke, Single-cylinder (derived from shared architecture with V-twin designs of the era).
Engine Type 550:
4-stroke, Single-cylinder (larger displacement variant).
Bore Stroke 450:
Specifications provided in manual (typically around 97mm x 60.8mm).
Bore Stroke 550:
Specifications provided in manual (typically around 97mm x 73.6mm).
Displacement 450:
449.8 cc
Displacement 550:
549.3 cc
Compression Ratio:
Typically around 12.0:1 - 13.0:1, specified in manual.
Performance
Horsepower 450 Est:
Approximately 55-60 HP (at crank), specific figures in manual.
Horsepower 550 Est:
Approximately 65-70 HP (at crank), specific figures in manual.
Torque 450 Est:
Approximately 30-35 lb-ft, specific figures in manual.
Torque 550 Est:
Approximately 35-40 lb-ft, specific figures in manual.
Fuel System
Fuel Injection:
Electronic Fuel Injection (EFI) with specific throttle body size and ECU mapping detailed in manual.
Fuel Type:
Unleaded gasoline, minimum octane rating specified in manual.
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox.
Optional
Optional Gear Ratios:
Not applicable, standard gearbox.
Features
Clutch Type:
Hydraulic wet multi-plate clutch.
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Length:
Specifications vary slightly by model, detailed in manual.
Width:
Specifications vary slightly by model, detailed in manual.
Height:
Specifications vary slightly by model, detailed in manual.
Weights
Dry Weight 450 Est:
Around 120 kg / 265 lbs, exact specification in manual.
Dry Weight 550 Est:
Around 125 kg / 275 lbs, exact specification in manual.
Fuel Capacity:
Typically around 7.2 Liters / 1.9 Gallons, exact specification in manual.
🛡️ Safety Features
Ratings
Safety Rating Type:
Motorcycle safety is evaluated through component design and rider skill; specific crash ratings not applicable in automotive sense.
Active Features
Braking System:
Powerful hydraulic disc brakes front and rear for confident stopping power.
Handling Stability:
High-performance suspension and chassis geometry contribute to rider control.
Passive Features
Frame Construction:
Robust steel trellis or aluminum frame designed for rigidity and impact absorption.
💡 Technology Features
Infotainment
Infotainment Features:
Basic motorcycle instrumentation: speedometer, tachometer, indicator lights. No infotainment system.
Driver Assistance
Driver Assistance Features:
None (typical for high-performance off-road/supermoto bikes of this era).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 km or 6 months, but manual specifies exact interval based on usage.
Air Filter Cleaning:
Recommended every 1,000 km or more frequently in dusty conditions, as per manual.
Chain Adjustment Lube:
Check and lubricate every 500 km, adjust as needed, detailed in manual.
Valve Clearance Check:
Typically at 5,000 km or 10,000 km intervals, precise specification in manual.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle engine oil, viscosity and API/JASO rating specified in manual (e.g., 10W-50 JASO MA).
Engine Oil Capacity:
Specific capacity for 450 and 550 engines detailed in manual (typically around 1.5-2.0 Liters).
Coolant Type:
Ethylene glycol-based antifreeze mixture, specified concentration and type in manual.
Brake Fluid Type:
DOT 4 hydraulic brake fluid, specified in manual.
Clutch Fluid Type:
DOT 4 hydraulic fluid (shared with brakes), specified in manual.
Known Issues
Engine Reliability General:
Some early models experienced occasional oil consumption or top-end wear if not meticulously maintained. Manual provides guidance on prevention.
Fuel System Maintenance:
Regular cleaning of fuel filters and injectors recommended, especially with varied fuel quality. Manual details procedures.
Cooling System Efficiency:
Ensuring proper coolant levels and fan operation is critical to prevent overheating. Manual covers diagnostics.
📚 Vehicle History
Brand Heritage
Aprilia Heritage:
Aprilia is an Italian manufacturer with a strong heritage in racing, particularly in off-road and Grand Prix motorcycles.
Model Evolution
Sxv Rxv Origin:
These models represented Aprilia's push into the competitive Supermoto and off-road racing categories, often featuring advanced engineering for their time.
Production
Production Period:
The SXV/RXV line was produced for several years, with the 2007 model being part of the early to mid-production run.
Manufacturing Location:
Italy.
🏆 Awards & Recognition
Recognitions
Awards General:
While specific awards for the 2007 model are not widely documented, the SXV/RXV line was generally recognized for its potent performance and track capabilities within the Supermoto and off-road communities.
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