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Aprilia SXV RXV 550 2006-2013 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 550 Model Variant: SXV (Supermoto), RXV (Off-road/Motocross) Codes Chassis Code General: Likely designated by engine displacement and model type (e.g., SXV550, RXV550) Generation Production Years Covered By Manual: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Vehicle Segment: High-performance dual-sport/supermoto motorcycles. Target Audience: Enthusiast riders, performance-oriented motorcyclists, those seeking a capable machine for both on-road and light off-road use (SXV for supermoto, RXV for off-road). High level of technical skill often required. Competitive Analysis Key Competitors: KTM EXC/SMC series, Husqvarna SM/TE series, other European performance dual-sports. Key Features Engine Configuration: V-twin engine, a defining characteristic differentiating it from single-cylinder competitors. Performance Focus: Designed for spirited riding, agility, and potent power delivery. Versatility: SXV for asphalt dominance, RXV for off-road prowess, showcasing Aprilia's engineering capability in different disciplines. 📋 Manual Details Coverage Areas Vehicle Models Covered: Aprilia SXV 550, Aprilia RXV 550 Model Years Covered: 2006-2013 Page Count Estimated Page Count: Likely over 500 pages (typical for a comprehensive workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English (Standard for most international workshop manuals, potential for multilingual editions) Format Format: Digital (PDF) is most common for this era and type of manual, though printed versions may exist. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, disassembly, inspection, assembly, torque specifications, valve clearance adjustment, timing chain, piston, con-rod, crankshaft, cylinder head, cylinder bore. Engine Management And Electrical: Ignition system, fuel injection system (EFI), sensors (TPS, MAP, IAT, EOT), injectors, ECU mapping (if covered), wiring diagrams, starter system, charging system (alternator, regulator/rectifier), battery. Fuel System: Fuel pump, fuel filter, fuel lines, fuel tank, throttle body, idle control, emissions control (if applicable). Transmission And Drivetrain: Clutch operation and adjustment, gearbox disassembly and assembly, gear selection, lubrication, chain and sprocket maintenance, rear hub assembly. Brakes: Front and rear brake systems, caliper maintenance, brake pad replacement, brake disc inspection, master cylinder, brake fluid bleeding, hydraulic lines. Suspension: Front fork (Sachs or Marzocchi, depending on year/model), rear shock absorber, spring preload adjustment, damping adjustment, fork seal replacement, linkage maintenance. Steering: Handlebar, steering stem, steering bearings, adjustment and inspection. Cooling System: Radiator, coolant hoses, water pump, thermostat, coolant type and capacity. Exhaust System: Exhaust pipe, muffler, lambda sensor (if applicable), gaskets. Wheels And Tires: Wheel bearing inspection, tire pressure, tire replacement, wheel balancing. Bodywork And Chassis: Frame inspection, body panels, seat, fairings, lighting, instrumentation. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), chain lubrication and adjustment, bolt torquing, general inspection. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable to EFI system), electrical system diagnostics. Repair Procedures: Step-by-step instructions for component removal, installation, and repair across all major systems. Rebuild Instructions: Detailed procedures for engine and transmission overhauls. Technical Depth Depth Of Coverage: Comprehensive: from basic maintenance to full engine and gearbox rebuilds, including electrical system diagnostics and suspension tuning. Diagnostic Capabilities: Includes wiring diagrams and likely diagnostic flowcharts for EFI system issues. 📊 Manual Specifications File Format Digital Format: PDF (typically searchable and printable) Print Quality Image Resolution: High resolution for diagrams and illustrations, ensuring clarity. Binding Type Physical Binding: N/A (for digital), if physical: Perfect bound or spiral bound for ease of use. Paper Type Physical Paper: N/A (for digital), if physical: Heavy-duty, coated paper for durability in workshop environments. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, V-twin (90-degree) Displacement: 549 cc (approximate) Bore X Stroke: Typically around 82 mm x 53.1 mm (requires confirmation from specific manual). Valve Train: DOHC (Double Overhead Camshafts), 4 valves per cylinder. Compression Ratio: Typically around 12.5:1 (requires confirmation from specific manual). Performance Horsepower: Ranging from approximately 55-65 HP at the crank, depending on model year and configuration (requires confirmation from specific manual). Torque: Ranging from approximately 50-55 Nm, depending on model year and configuration (requires confirmation from specific manual). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies. Fuel Type: Unleaded gasoline (Octane rating specified in manual, typically 95 RON or higher). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmissions: N/A (standard configuration for the model) Features Clutch Type: Wet multi-plate, hydraulically operated Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Varies slightly by model/year, typically around 1470-1490 mm. Seat Height: High, typically around 910-930 mm, characteristic of supermoto/off-road bikes. Weights Dry Weight: Around 130-140 kg, depending on specific model and equipment. Wet Weight: Estimated around 145-155 kg (includes all fluids). 🛡️ Safety Features Ratings Safety Certifications: CE, DOT (where applicable for road-legal variants). Active Features Braking System: High-performance disc brakes front and rear. Often feature braided steel brake lines for improved feel. Suspension Tuning: Adjustable suspension allows for fine-tuning of handling and stability. Passive Features Lighting: Headlight, taillight, brake lights, turn signals (for road-legal variants). 💡 Technology Features...
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Aprilia SXV RXV 550 2006-2013 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV 550
Model Variant:
SXV (Supermoto), RXV (Off-road/Motocross)
Codes
Chassis Code General:
Likely designated by engine displacement and model type (e.g., SXV550, RXV550)
Generation
Production Years Covered By Manual:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
👋 Introduction
Market Position
Vehicle Segment:
High-performance dual-sport/supermoto motorcycles.
Target Audience:
Enthusiast riders, performance-oriented motorcyclists, those seeking a capable machine for both on-road and light off-road use (SXV for supermoto, RXV for off-road). High level of technical skill often required.
Competitive Analysis
Key Competitors:
KTM EXC/SMC series, Husqvarna SM/TE series, other European performance dual-sports.
Key Features
Engine Configuration:
V-twin engine, a defining characteristic differentiating it from single-cylinder competitors.
Performance Focus:
Designed for spirited riding, agility, and potent power delivery.
Versatility:
SXV for asphalt dominance, RXV for off-road prowess, showcasing Aprilia's engineering capability in different disciplines.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
Aprilia SXV 550, Aprilia RXV 550
Model Years Covered:
2006-2013
Page Count
Estimated Page Count:
Likely over 500 pages (typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (Standard for most international workshop manuals, potential for multilingual editions)
Format
Format:
Digital (PDF) is most common for this era and type of manual, though printed versions may exist.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, disassembly, inspection, assembly, torque specifications, valve clearance adjustment, timing chain, piston, con-rod, crankshaft, cylinder head, cylinder bore.
Engine Management And Electrical:
Ignition system, fuel injection system (EFI), sensors (TPS, MAP, IAT, EOT), injectors, ECU mapping (if covered), wiring diagrams, starter system, charging system (alternator, regulator/rectifier), battery.
Fuel System:
Fuel pump, fuel filter, fuel lines, fuel tank, throttle body, idle control, emissions control (if applicable).
Transmission And Drivetrain:
Clutch operation and adjustment, gearbox disassembly and assembly, gear selection, lubrication, chain and sprocket maintenance, rear hub assembly.
Brakes:
Front and rear brake systems, caliper maintenance, brake pad replacement, brake disc inspection, master cylinder, brake fluid bleeding, hydraulic lines.
Suspension:
Front fork (Sachs or Marzocchi, depending on year/model), rear shock absorber, spring preload adjustment, damping adjustment, fork seal replacement, linkage maintenance.
Steering:
Handlebar, steering stem, steering bearings, adjustment and inspection.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, coolant type and capacity.
Exhaust System:
Exhaust pipe, muffler, lambda sensor (if applicable), gaskets.
Wheels And Tires:
Wheel bearing inspection, tire pressure, tire replacement, wheel balancing.
Bodywork And Chassis:
Frame inspection, body panels, seat, fairings, lighting, instrumentation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), chain lubrication and adjustment, bolt torquing, general inspection.
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation (if applicable to EFI system), electrical system diagnostics.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair across all major systems.
Rebuild Instructions:
Detailed procedures for engine and transmission overhauls.
Technical Depth
Depth Of Coverage:
Comprehensive: from basic maintenance to full engine and gearbox rebuilds, including electrical system diagnostics and suspension tuning.
Diagnostic Capabilities:
Includes wiring diagrams and likely diagnostic flowcharts for EFI system issues.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically searchable and printable)
Print Quality
Image Resolution:
High resolution for diagrams and illustrations, ensuring clarity.
Binding Type
Physical Binding:
N/A (for digital), if physical: Perfect bound or spiral bound for ease of use.
Paper Type
Physical Paper:
N/A (for digital), if physical: Heavy-duty, coated paper for durability in workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, V-twin (90-degree)
Displacement:
549 cc (approximate)
Bore X Stroke:
Typically around 82 mm x 53.1 mm (requires confirmation from specific manual).
Valve Train:
DOHC (Double Overhead Camshafts), 4 valves per cylinder.
Compression Ratio:
Typically around 12.5:1 (requires confirmation from specific manual).
Performance
Horsepower:
Ranging from approximately 55-65 HP at the crank, depending on model year and configuration (requires confirmation from specific manual).
Torque:
Ranging from approximately 50-55 Nm, depending on model year and configuration (requires confirmation from specific manual).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies.
Fuel Type:
Unleaded gasoline (Octane rating specified in manual, typically 95 RON or higher).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmissions:
N/A (standard configuration for the model)
Features
Clutch Type:
Wet multi-plate, hydraulically operated
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Varies slightly by model/year, typically around 1470-1490 mm.
Seat Height:
High, typically around 910-930 mm, characteristic of supermoto/off-road bikes.
Weights
Dry Weight:
Around 130-140 kg, depending on specific model and equipment.
Wet Weight:
Estimated around 145-155 kg (includes all fluids).
🛡️ Safety Features
Ratings
Safety Certifications:
CE, DOT (where applicable for road-legal variants).
Active Features
Braking System:
High-performance disc brakes front and rear. Often feature braided steel brake lines for improved feel.
Suspension Tuning:
Adjustable suspension allows for fine-tuning of handling and stability.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals (for road-legal variants).
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display with speedometer, tachometer, odometer, trip meters, engine temperature, clock. May include basic warning lights.
Driver Assistance
ABS:
ABS was typically optional or not standard on these performance-oriented models, depending on market and year. Check manual for specific configuration.
Connectivity
Connectivity Features:
N/A (No Bluetooth, smartphone integration, or advanced connectivity features on this model).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, whichever comes first (refer to manual for exact recommendation).
Filter Replacement Interval:
Oil filter with every oil change. Air filter cleaning/replacement based on usage and conditions (refer to manual).
Valve Clearance Check:
Critical for V-twins, often recommended at 6,000-10,000 km intervals (verify in manual).
Fluid Specifications
Engine Oil Type:
Semi-synthetic or fully synthetic SAE 10W-40 or 15W-50 motorcycle oil meeting API SG, SH, SJ, SL, or JASO MA/MA2 specifications (exact grade to be confirmed in manual).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water (verify specific Aprilia recommended coolant).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Transmission Oil Type:
Specific gear oil or engine oil as per manual, often SAE 75W-90 or similar for gearbox (verify).
Known Issues
Potential Wear Items:
Clutch wear, valve guide wear (in some V-twins), electrical connector corrosion (especially if exposed to moisture).
Common Faults:
EFI system sensor failures (e.g., TPS, MAP), starter motor issues, charging system component failures (regulator/rectifier). Overheating if cooling system is not maintained.
Maintenance Importance:
Due to the performance-oriented nature and V-twin configuration, diligent adherence to the maintenance schedule is crucial for longevity and reliability.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Motorsport Focus:
Aprilia has a strong racing heritage, particularly in smaller displacement categories and off-road racing, which influences their production models.
Model Evolution
Development Basis:
The SXV/RXV line built upon Aprilia's experience with V-twin engines and their adventure/motocross platforms.
Key Innovations:
The adoption of a powerful V-twin in a relatively lightweight chassis for its class was a significant differentiating factor.
Production
Manufacturing Country:
Italy
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
While specific awards are not readily documented for this exact manual product, the SXV/RXV 550 series was generally praised for its potent V-twin engine and agile handling, establishing Aprilia as a serious player in the performance dual-sport segment.
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