🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Model Variant: Tuono 1000 R Codes Engine Code Prefix: Rotax V990 👋 Introduction Market Position Positioning: The Aprilia Tuono 1000, especially the 'R' variant, was positioned as a high-performance naked sportbike, offering a more upright riding position than its RSV mille sibling while retaining significant power and handling capabilities. It appealed to riders seeking thrilling performance in a more accessible package. Competitive Analysis Competitors: Competed with other large-displacement naked bikes of the era such as the Ducati Monster S4R, Triumph Speed Triple, and Yamaha FZ1. Key Features Features: Powerful V-twin engine, advanced chassis and suspension, high-quality components, aggressive styling, exhilarating performance. 📋 Manual Details Coverage Areas Applicable Years: 2005, 2006, 2007, 2008, 2009 Page Count Estimated Pages: Approximately 400-600 pages (typical for a comprehensive service manual of this era) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, inspection, assembly, tuning, fuel injection system, ignition system, cooling system, lubrication system Transmission: Gearbox operation, clutch, shift mechanism, gearbox oil maintenance, internal components Chassis: Frame inspection and repair, swingarm, linkages, suspension components (front fork and rear shock absorber), steering head bearings Brakes: Brake system operation, fluid replacement, bleeding procedures, caliper and master cylinder overhaul, disc inspection, ABS system (if applicable) Electrical: Wiring diagrams, battery maintenance, charging system, starter motor, lighting system, ignition system diagnostics, ECU troubleshooting, sensor identification and testing Fuel System: Fuel pump, injectors, fuel pressure regulator, throttle body, fuel tank maintenance Exhaust System: Exhaust pipe inspection and replacement, catalytic converter information Bodywork: Fairing removal and installation, seat, fuel tank, body panel components Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks Troubleshooting: Diagnostic flowcharts for common and uncommon issues, electrical fault finding, engine performance problems Repair: Detailed step-by-step repair instructions for all major components and systems Disassembly Assembly: Comprehensive instructions for component removal and reinstallation Specifications Data: Torque specifications, clearances, fluid capacities, electrical values, diagnostic trouble codes (DTCs) Engine Rebuild: Detailed procedures for engine disassembly, component inspection (pistons, rings, bearings, crankshaft, connecting rods), cylinder head work (valve seating, guide replacement), and complete engine reassembly. Technical Depth Depth: Comprehensive (covers basic maintenance to complete engine and gearbox rebuilds, advanced electrical diagnostics) Diagnostic Capability: Includes diagnostic procedures for common electrical faults, fuel system issues, and engine performance problems, often referencing specific sensor readings and resistance values. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, clear text and diagrams for readability and printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Completeness Completeness Level: Comprehensive Workshop Manual covering all aspects of repair and maintenance. ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 997.6 cc (60.87 cu in) Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 11.4:1 (typical) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approximately 130-135 hp (at crank, depending on specific model year and market) Torque: Approximately 98-100 Nm (72-74 lb-ft) (at crank, depending on specific model year and market) Fuel System Fuel Delivery: Fuel Injection (Aprilia Direct Electronic Fuel Injection - Mikuni throttle bodies, Bosch injectors) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type Specification: API SG/SH/SJ or ACEA A2/A3, SAE 10W-40 or 15W-50 (refer to manual for exact recommendations) Cooling System Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (50% mixture with distilled water) Engine Layout Cylinder Arrangement: 60-degree V-twin 🔧 Transmission Standard Transmission Type: 6-speed sequential gearbox Features Clutch Type: Hydraulically operated, wet multi-plate clutch Gear Ratios: Refer to manual for specific gear ratios per model year and variant. Final Drive: O-ring sealed chain Transmission Oil Type: Refer to manual for specific gearbox oil type and viscosity (typically SAE 75W-90 or 80W-90 gear oil, or specific motorcycle transmission oil). 📐 Dimensions Exterior Length: Approx. 2075 mm (81.7 in) Width: Approx. 800 mm (31.5 in) Height: Approx. 1130 mm (44.5 in) Wheelbase: Approx. 1410 mm (55.5 in) Weights Dry Weight: Approx. 185 kg (408 lbs) Wet Weight: Approx. 205 kg (452 lbs) (with all fluids) Fuel Tank Capacity: Approx. 18 liters (4.75 US gal) 🛡️ Safety Features Ratings Crash Safety Ratings: N/A (Motorcycle safety is primarily assessed through rider protection, handling dynamics, and braking performance, not standardized crash test ratings as for cars.) Active Features Braking System: Dual disc front brakes (e.g., 320mm with 4-piston calipers), single disc rear brake (e.g., 220mm with 2-piston caliper). Some models/markets may have ABS (Anti-lock Braking System) as an option. Lighting: Halogen headlight, LED taillight, turn signals. Passive Features Frame Construction: Aluminum double-beam perimeter frame Engine Protection: Lower engine crash protection bars may be available as an aftermarket option. 💡 Technology Features Infotainment Infotainment System: N/A (The Tuono 1000 is a performance-focused motorcycle and does...
The Aprilia Tuono 1000, especially the 'R' variant, was positioned as a high-performance naked sportbike, offering a more upright riding position than its RSV mille sibling while retaining significant power and handling capabilities. It appealed to riders seeking thrilling performance in a more accessible package.
Competitive Analysis
Competitors:
Competed with other large-displacement naked bikes of the era such as the Ducati Monster S4R, Triumph Speed Triple, and Yamaha FZ1.
Detailed procedures for engine disassembly, component inspection (pistons, rings, bearings, crankshaft, connecting rods), cylinder head work (valve seating, guide replacement), and complete engine reassembly.
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complete engine and gearbox rebuilds, advanced electrical diagnostics)
Diagnostic Capability:
Includes diagnostic procedures for common electrical faults, fuel system issues, and engine performance problems, often referencing specific sensor readings and resistance values.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, clear text and diagrams for readability and printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Completeness
Completeness Level:
Comprehensive Workshop Manual covering all aspects of repair and maintenance.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
997.6 cc (60.87 cu in)
Bore X Stroke:
97 mm x 67.5 mm
Compression Ratio:
11.4:1 (typical)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 130-135 hp (at crank, depending on specific model year and market)
Torque:
Approximately 98-100 Nm (72-74 lb-ft) (at crank, depending on specific model year and market)
API SG/SH/SJ or ACEA A2/A3, SAE 10W-40 or 15W-50 (refer to manual for exact recommendations)
Cooling System
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (50% mixture with distilled water)
Engine Layout
Cylinder Arrangement:
60-degree V-twin
🔧 Transmission
Standard
Transmission Type:
6-speed sequential gearbox
Features
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Gear Ratios:
Refer to manual for specific gear ratios per model year and variant.
Final Drive:
O-ring sealed chain
Transmission Oil Type:
Refer to manual for specific gearbox oil type and viscosity (typically SAE 75W-90 or 80W-90 gear oil, or specific motorcycle transmission oil).
📐 Dimensions
Exterior
Length:
Approx. 2075 mm (81.7 in)
Width:
Approx. 800 mm (31.5 in)
Height:
Approx. 1130 mm (44.5 in)
Wheelbase:
Approx. 1410 mm (55.5 in)
Weights
Dry Weight:
Approx. 185 kg (408 lbs)
Wet Weight:
Approx. 205 kg (452 lbs) (with all fluids)
Fuel Tank Capacity:
Approx. 18 liters (4.75 US gal)
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycle safety is primarily assessed through rider protection, handling dynamics, and braking performance, not standardized crash test ratings as for cars.)
Active Features
Braking System:
Dual disc front brakes (e.g., 320mm with 4-piston calipers), single disc rear brake (e.g., 220mm with 2-piston caliper). Some models/markets may have ABS (Anti-lock Braking System) as an option.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame Construction:
Aluminum double-beam perimeter frame
Engine Protection:
Lower engine crash protection bars may be available as an aftermarket option.
💡 Technology Features
Infotainment
Infotainment System:
N/A (The Tuono 1000 is a performance-focused motorcycle and does not feature a complex infotainment system. It has a digital/analog instrument cluster for essential riding information.)
Driver Assistance
Driver Assistance Features:
Optional ABS on some models/years. Traction control was not a standard feature on this generation.
Connectivity
Connectivity Options:
N/A (No smartphone integration or Bluetooth connectivity.)
Engine Management
ECU:
Aprilia's proprietary electronic engine management system controlling fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 6,000 km (3,700 miles) or annually, whichever comes first (refer to manual for exact interval).
Air Filter Cleaning Replacement:
Inspect every 6,000 km (3,700 miles), clean or replace as needed.
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or every two years (refer to manual for specific plug type).
Valve Clearance Check:
Every 12,000 km (7,500 miles) or annually.
Brake Fluid Flush:
Every 2 years or as recommended by fluid condition.
Fluid Specifications
Engine Oil Capacity:
Approx. 3.4 liters (3.6 US qt) with filter change (refer to manual for exact capacity).
Coolant Capacity:
Approx. 2.0 liters (2.1 US qt) (refer to manual for exact capacity).
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Potential for stator failures (charging system issues), occasional regulator/rectifier problems, clutch slave cylinder leaks, throttle position sensor (TPS) issues, vibration at certain RPMs. Valve seat wear has been noted on some earlier Rotax V990 engines, though less common on later models. Regular maintenance is crucial.
Maintenance Tips:
Regularly check and tighten fasteners due to vibration. Ensure proper cooling system maintenance. Keep electrical connections clean and free of corrosion. Use high-quality fluids and filters.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong pedigree in motorsport, particularly in Grand Prix racing and Superbike championships. This racing heritage heavily influences their road-going motorcycles, emphasizing performance and handling.
Model Evolution
Evolution:
The Tuono 1000 originated from the Aprilia RSV Mille sportbike, with the Tuono essentially being the RSV Mille without fairings and with a higher handlebar setup for a more comfortable, yet still aggressive, riding position. It gained a reputation for its potent V-twin engine and sharp handling.
Production
Production Period:
The first generation Tuono 1000 was produced from 2002 to 2005. The 'R' variant, as covered by this manual, was introduced during this period and continued into the 2005-2009 timeframe, bridging to the next generation of Tuono models.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While specific awards for this exact model year range might not be widely documented, the Tuono line consistently received praise from motorcycle publications for its thrilling performance, aggressive styling, and sharp handling characteristics, solidifying its reputation as a top-tier naked sportbike.
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