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2002 Arctic CAT ATV Repair Service WORK Shop Manual

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$133.00
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🏷️ Basic Information Identification Make: Arctic Cat Model Line: ATV Model Variants Covered: 400 4x4, 500i 4x4 Automatic, ATV 250 2X4, ATV 250 4X4, ATV 300 2X4, ATV 300 4X4, ATV 375 2X4 Automatic, ATV 375 4X4 Automatic, ATV 400FIS 2x4, ATV 400FIS 4x4, ATV 500 4x4, ATV 500 4x4 Automatic, ATV 500 4x4 Automatic TBX, ATV 500FIS 4x4 Model Year: 2002 👋 Introduction Market Position Target Audience: DIY enthusiasts, ATV owners, independent repair shops Competitive Analysis Value Proposition: Provides dealership-level repair information at a fraction of the cost, enabling users to save significantly on maintenance and repairs. Key Features Download Delivery: Instant download, no shipping required, enabling immediate access to repair information. Manual Source: Same manual used by authorized service centers. User Friendliness: Designed to make it possible for anyone with basic mechanical knowledge to safely and easily service their machines. 📋 Manual Details Coverage Areas Manual Coverage: Complete repair and service for 2002 Arctic Cat ATVs Page Count Page Count Estimate: Varies by specific model, but comprehensive in scope Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Additional Features Supplemental Manuals: Includes all applicable supplement manuals, ensuring complete coverage. 📖 Manual Coverage Systems Covered Engine Systems: Engine maintenance, repair, diagnostics, cooling system, fuel system, lubrication Transmission Systems: Transmission repair, adjustments, fluid specifications, drivetrain components Chassis Systems: Chassis maintenance, suspension, steering, frame inspection Brake Systems: Brake system maintenance, repair, bleeding procedures, component replacement Electrical Systems: Electrical system diagnostics, wiring diagrams, lighting, ignition, starting system, charging system Fuel Delivery: Fuel tank, fuel pump, carburetor/fuel injection system servicing Body And Plastics: While not explicitly stated as a primary focus, procedures for accessing and servicing components often involve body panel removal. Suspension And Steering: Coverage for suspension component maintenance, alignment checks (where applicable), and steering system repairs. Cooling System Cooling System: Radiator, coolant, thermostat, fan operation and maintenance Procedures Included Maintenance Procedures: Regular scheduled maintenance, oil changes, filter replacements, lubrication points, air filter cleaning/replacement Repair Procedures: Complete engine rebuilds, transmission overhauls, suspension component replacement, brake caliper servicing, electrical component repair Adjustment Procedures: Carburetor/throttle body adjustments, clutch adjustments, brake lever adjustments, idle speed settings Troubleshooting: Diagnostic trees, common problem identification and resolution for all major systems Wiring Diagrams: Detailed, full-color wiring diagrams for all electrical systems Aftermarket Projects: Provides the necessary technical information for performing major aftermarket projects and modifications. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete tear-down and rebuild Illustration Quality: Tons of illustrations and diagrams, fully illustrated with step-by-step procedures Diagnostic Information: Includes troubleshooting procedures to aid in identifying and fixing problems Step By Step Instructions: Step-by-step procedures for almost all service, maintenance, and repair jobs. Diagnostic Capabilities: Loaded with details, specifications, and troubleshooting procedures for easy problem identification and fixing. Completeness Statement: Complete tear down and rebuild coverage. 📊 Manual Specifications File Format File Format Details: PDF format, compatible with WIN and MAC operating systems Navigation Features: Easy to view, navigate, zoom in/out within the PDF. Searchability: PDF format generally allows for text searching of keywords within the manual. Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Displacement Range: 250cc to 500cc (across covered models) Performance Horsepower Torque Details: Specific HP and torque figures will vary by model and are detailed within the manual. Fuel System Fuel System Types: Carburetor and Electronic Fuel Injection (EFI) systems depending on the specific model variant. Engine Type Engine Configuration: Likely single-cylinder, liquid-cooled or air-cooled, 4-stroke engines common for this era and class of ATVs. Engine Cooling: Both liquid-cooled and air-cooled engine variants are covered across the model range. 🔧 Transmission Standard Transmission Types Standard: Automatic transmission (CVT - Continuously Variable Transmission) is common across many models, along with some manual transmissions. Optional Transmission Types Optional: N/A (Specific to model variations) Features Transmission Features: High/Low range gearing, reverse gear common on many models. Drive System: Covers 2x4 and 4x4 drive systems, including engagement mechanisms and maintenance. 📐 Dimensions Exterior Vehicle Dimensions: Specific dimensions (length, width, height) vary significantly by model and are detailed within the manual for each variant. Weights Dry Weight Range: Dry weights will vary based on model configuration (e.g., 2WD vs. 4WD, engine size) and are covered in the manual. 🛡️ Safety Features Active Features Active Safety Features: Braking systems (disc brakes front and rear), 4-wheel drive systems for improved traction, engine braking. Passive Features Passive Safety Features: ROPS (Roll-Over Protection Structure) is not typically standard on ATVs of this era but frame integrity is critical for operator safety. 💡 Technology Features Infotainment Infotainment Systems: Basic instrumentation focused on speed, RPM, odometer, fuel level, and indicator lights. No advanced infotainment systems typical of modern...
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Type: Atv
Vendor:
Sku: 136989
Collections: ALL ATV Powersports

AvailabilityIn stock

2002 Arctic CAT ATV Repair Service WORK Shop Manual
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model Line:
ATV
Model Variants Covered:
400 4x4, 500i 4x4 Automatic, ATV 250 2X4, ATV 250 4X4, ATV 300 2X4, ATV 300 4X4, ATV 375 2X4 Automatic, ATV 375 4X4 Automatic, ATV 400FIS 2x4, ATV 400FIS 4x4, ATV 500 4x4, ATV 500 4x4 Automatic, ATV 500 4x4 Automatic TBX, ATV 500FIS 4x4
Model Year:
2002
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, ATV owners, independent repair shops
Competitive Analysis
Value Proposition:
Provides dealership-level repair information at a fraction of the cost, enabling users to save significantly on maintenance and repairs.
Key Features
Download Delivery:
Instant download, no shipping required, enabling immediate access to repair information.
Manual Source:
Same manual used by authorized service centers.
User Friendliness:
Designed to make it possible for anyone with basic mechanical knowledge to safely and easily service their machines.
📋 Manual Details
Coverage Areas
Manual Coverage:
Complete repair and service for 2002 Arctic Cat ATVs
Page Count
Page Count Estimate:
Varies by specific model, but comprehensive in scope
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
Additional Features
Supplemental Manuals:
Includes all applicable supplement manuals, ensuring complete coverage.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine maintenance, repair, diagnostics, cooling system, fuel system, lubrication
Transmission Systems:
Transmission repair, adjustments, fluid specifications, drivetrain components
Chassis Systems:
Chassis maintenance, suspension, steering, frame inspection
Brake Systems:
Brake system maintenance, repair, bleeding procedures, component replacement
Electrical Systems:
Electrical system diagnostics, wiring diagrams, lighting, ignition, starting system, charging system
Fuel Delivery:
Fuel tank, fuel pump, carburetor/fuel injection system servicing
Body And Plastics:
While not explicitly stated as a primary focus, procedures for accessing and servicing components often involve body panel removal.
Suspension And Steering:
Coverage for suspension component maintenance, alignment checks (where applicable), and steering system repairs.
Cooling System
Cooling System:
Radiator, coolant, thermostat, fan operation and maintenance
Procedures Included
Maintenance Procedures:
Regular scheduled maintenance, oil changes, filter replacements, lubrication points, air filter cleaning/replacement
Repair Procedures:
Complete engine rebuilds, transmission overhauls, suspension component replacement, brake caliper servicing, electrical component repair
Adjustment Procedures:
Carburetor/throttle body adjustments, clutch adjustments, brake lever adjustments, idle speed settings
Troubleshooting:
Diagnostic trees, common problem identification and resolution for all major systems
Wiring Diagrams:
Detailed, full-color wiring diagrams for all electrical systems
Aftermarket Projects:
Provides the necessary technical information for performing major aftermarket projects and modifications.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete tear-down and rebuild
Illustration Quality:
Tons of illustrations and diagrams, fully illustrated with step-by-step procedures
Diagnostic Information:
Includes troubleshooting procedures to aid in identifying and fixing problems
Step By Step Instructions:
Step-by-step procedures for almost all service, maintenance, and repair jobs.
Diagnostic Capabilities:
Loaded with details, specifications, and troubleshooting procedures for easy problem identification and fixing.
Completeness Statement:
Complete tear down and rebuild coverage.
📊 Manual Specifications
File Format
File Format Details:
PDF format, compatible with WIN and MAC operating systems
Navigation Features:
Easy to view, navigate, zoom in/out within the PDF.
Searchability:
PDF format generally allows for text searching of keywords within the manual.
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Displacement Range:
250cc to 500cc (across covered models)
Performance
Horsepower Torque Details:
Specific HP and torque figures will vary by model and are detailed within the manual.
Fuel System
Fuel System Types:
Carburetor and Electronic Fuel Injection (EFI) systems depending on the specific model variant.
Engine Type
Engine Configuration:
Likely single-cylinder, liquid-cooled or air-cooled, 4-stroke engines common for this era and class of ATVs.
Engine Cooling:
Both liquid-cooled and air-cooled engine variants are covered across the model range.
🔧 Transmission
Standard
Transmission Types Standard:
Automatic transmission (CVT - Continuously Variable Transmission) is common across many models, along with some manual transmissions.
Optional
Transmission Types Optional:
N/A (Specific to model variations)
Features
Transmission Features:
High/Low range gearing, reverse gear common on many models.
Drive System:
Covers 2x4 and 4x4 drive systems, including engagement mechanisms and maintenance.
📐 Dimensions
Exterior
Vehicle Dimensions:
Specific dimensions (length, width, height) vary significantly by model and are detailed within the manual for each variant.
Weights
Dry Weight Range:
Dry weights will vary based on model configuration (e.g., 2WD vs. 4WD, engine size) and are covered in the manual.
🛡️ Safety Features
Active Features
Active Safety Features:
Braking systems (disc brakes front and rear), 4-wheel drive systems for improved traction, engine braking.
Passive Features
Passive Safety Features:
ROPS (Roll-Over Protection Structure) is not typically standard on ATVs of this era but frame integrity is critical for operator safety.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic instrumentation focused on speed, RPM, odometer, fuel level, and indicator lights. No advanced infotainment systems typical of modern vehicles.
Driver Assistance
Driver Assistance Features:
Limited to the functionality of the 4WD system and engine braking. No electronic driver assistance features.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Typical Service Intervals:
The manual will detail specific intervals for oil changes (e.g., every 1000 miles or 100 hours), filter replacements, drive belt inspection, and valve adjustments.
Chassis Lubrication Intervals:
Details specific points and intervals for chassis lubrication, such as pivot points and bearings.
Fluid Specifications
Engine Oil Specifications:
Likely SAE 10W-40 or 20W-50 synthetic or semi-synthetic engine oil suitable for air-cooled or liquid-cooled ATV engines. Specific viscosity and API service classification are in the manual.
Coolant Specifications:
For liquid-cooled models, the manual will specify a permanent type antifreeze/coolant mixture (e.g., 50/50 ethylene glycol based) with corrosion inhibitors for aluminum engines.
Brake Fluid Specifications:
Typically DOT 3 or DOT 4 hydraulic brake fluid is specified.
Gear Oil Specifications:
Specific gear oil for differentials and gearcases will be detailed, often a GL-5 rated gear oil.
Known Issues
Common Wear Items:
Potential common wear items for ATVs of this era include brake pads, spark plugs, air filters, drive belts (CVT), and suspension bushings.
Troubleshooting Focus:
The manual's troubleshooting section will address common issues such as starting problems, poor engine performance, transmission engagement issues, and electrical faults.
📚 Vehicle History
Brand Heritage
Arctic Cat Atv History:
Arctic Cat, a long-standing American powersports manufacturer, entered the ATV market and offered a range of utility and sport ATVs, with their 2002 lineup reflecting a competitive offering in the market.
Model Evolution
2002 Atv Context:
The 2002 models represented a mature phase in Arctic Cat's ATV development, incorporating features and refinements developed from previous years.
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