Basic Information Identification Make: Arctic Cat Model: ATV 500 TRV Year: 2004 Color Variant: Cat Green Engine Type: Internal Combustion Drivetrain: 4x4 Transmission Type: Automatic Body Style: All-Terrain Vehicle (ATV) Product Type: Parts Manual Product Format: PDF Download Introduction Market Position Segment: Mid-size utility ATV, targeting recreational and utility users. Competitive Analysis Competitors: Polaris Sportsman 500, Can-Am Outlander 500, Yamaha Kodiak 400/450. Key Features Vehicle Attributes: 4x4 capability, automatic transmission, TRV designation likely indicating a longer wheelbase or dual-seat configuration, 500cc engine. Transmission Feature: The 'Automatic Transmission' and '4X4' are defining characteristics for utility and all-weather capability. Manual Details Coverage Areas Engine Systems: Accelerator, Air Intake, Battery and Starter Motor, Cam Chain, Clutch, V-Belt, Magneto Cover, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Engine and Exhaust, Magneto, Oil Filter/Pump, Starter Clutch, Throttle Body, Water Pump Drivetrain Systems: Drive Train, Front Drive Gearcase, Secondary Drive, Secondary Transmission, Transmission Chassis And Suspension: Frame and Related Parts, Front Suspension, Rear Suspension, Sway Bar Braking Systems: Front Brake, Rear and Parking Brake Electrical Systems: Wiring Harness Body And Comfort: Canopy and Taillight, Cargo Box and Tailgate, Console, Floor Panel, Dash, Gas Tank, Hood and Headlight, Seat, Tilt Frame, Wheel and Tire Control Systems: Gear Shifting, Shifter, Steering Page Count Estimated Pages: Likely extensive, covering all listed components. Specific page count not provided, but typical for factory parts manuals of this era. Manual Type Type: Factory Parts Manual Description: Provides detailed illustrations and exploded views of all parts, along with part numbers, for the specified Arctic Cat ATV model. Essential for part identification and ordering. Language Language: English Format File Format: PDF Features: Instant Download, Printable, Zoomable, Searchable Text System Requirements Software: Adobe Reader, Foxit Reader, or compatible PDF reader Manual Coverage Systems Covered Breadth: Comprehensive coverage of all mechanical, electrical, and chassis components. Auxiliary Systems: Includes components for lights, battery, starter, and basic electrical harnesses. Drivetrain Components: Detailed breakdown of front and rear drive gearcases, drive shafts, differentials, and axle components. Procedures Included Actions: Part identification, part number referencing, assembly and disassembly visualization. Assembly Disassembly: Detailed exploded views clearly illustrate how components are assembled and disassembled, crucial for part identification during repairs. Part Identification: Primary function is to provide OEM part numbers, cross-references, and visual identification for all parts, including hardware and small components. Technical Depth Level: Component-level detail. Focuses on identifying and listing individual parts and their relationships within assemblies. Does not provide repair procedures or diagnostic information. Diagnostic Scope: Zero diagnostic or troubleshooting procedures. This is strictly a parts catalog. Manual Specifications File Format Type: Digital PDF Searchability: Searchable text allows for quick location of specific part numbers or component names. Print Quality Resolution: High resolution, suitable for printing detailed diagrams. Scalability: Zoomable feature in PDF format allows users to magnify diagrams for close inspection of small parts or connections. Binding Type Physical Binding: Not applicable (digital download) Paper Type Physical Paper: Not applicable (digital download) Engine Specifications Primary Engine Manufacturer: Arctic Cat (likely sourced or based on a common ATV engine design) Displacement: Approximately 500cc (specific internal code or exact CC may vary, but 500 is standard designation). Configuration: Likely a single-cylinder, liquid-cooled, 4-stroke engine. Some Arctic Cat models of this era utilized Rotax engines. Valve Train: Likely SOHC (Single Overhead Camshaft) configuration for the cylinder head. Performance Horsepower: Estimated 25-30 HP (typical for 500cc class at the time). Torque: Estimated 30-35 lb-ft (typical for 500cc class at the time). Fuel System Induction: Likely carbureted (e.g., Mikuni or Keihin) for this model year, though some advanced models might have had EFI. The 'Throttle Body' listed suggests potential EFI. Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Modes: 2WD/4WD selector, potentially with differential lock options. Gear Reduction: CVT typically includes high and low range gear reduction for different terrain and towing needs. Features Secondary Drive: Likely a belt-driven CVT system with primary and secondary clutches. Dimensions Exterior Wheelbase: Likely extended for TRV (Touring/Recreational Vehicle) designation, potentially around 50-55 inches, allowing for a passenger. Weights Dry Weight: Estimated 600-650 lbs (typical for a 500cc 4x4 automatic ATV). Towing Capacity: Typically rated for 1000-1500 lbs towing capacity for this class of ATV. Safety Features Ratings Certification: Likely certified by ANSI (American National Standards Institute) for ATV safety standards. Active Features Braking System: Hydraulic disc brakes on all wheels, likely with a sealed rear brake system for protection from elements. Passive Features Lighting: Headlights, taillight, and brake light. Technology Features Infotainment Features: Minimal. Primarily focused on core ATV functionality. May include a basic LCD display for gear indication, fuel level, and odometer. Driver Assistance Features: Limited to the 4x4 drivetrain system and engine braking from the CVT. Connectivity Features: None Maintenance Service Intervals Engine Oil Change: Refer to the corresponding Owner's Manual for specific intervals, typically every 100 hours or...