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Arctic Cat 550 TRV ATV 2011 Factory Service Repair Manual

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The 2011 Arctic Cat 550 TRV is a capable all-terrain vehicle (ATV) designed for versatile use, excelling in both work and recreational trail riding. This mid-size utility ATV features a robust 545cc liquid-cooled, SOHC engine with electronic fuel injection, providing reliable power for various demanding applications. Its engineering highlights include an automatic CVT transmission with engine braking, an on-demand 4WD system with front differential lock for superior traction, and independent front and rear suspension for a smooth ride. The TRV designation signifies its enhanced towing and recreation capabilities, often including a longer wheelbase and a comfortable two-up seating configuration, making it a practical choice for those seeking performance and utility in off-road adventures. This comprehensive factory service repair manual provides detailed guidance for the maintenance, diagnosis, and repair of your 2011 Arctic Cat 550 TRV ATV. It covers all essential systems, including the engine mechanical and control systems, transmission and drivetrain, suspension, steering, braking, and electrical systems. The manual offers step-by-step procedures for routine maintenance, troubleshooting common issues, and performing major overhauls. It also includes critical technical specifications, torque values, fluid capacities, and wiring diagrams, empowering owners, mechanics, and technicians to effectively maintain and repair the vehicle, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Arctic Cat Model: 550 TRV Year: 2011 Vehicle Type: All-Terrain Vehicle (ATV) Codes Model Code: Likely contains TRV designation, specific numeric/alphanumeric code TBD by official VIN structure. 👋 Introduction Market Position Segment: Mid-size utility ATV, designed for versatile use in work, recreation, and trail riding. Target Audience: Individuals seeking a capable and reliable ATV for diverse off-road applications. Competitive Analysis Competitors: Polaris Sportsman 550, Can-Am Outlander 500/550, Yamaha Grizzly 550, Kawasaki Brute Force 550. Key Features Engine Type: Single-cylinder, liquid-cooled, SOHC (Single Overhead Camshaft). Transmission Type: Automatic CVT with engine braking. Drivetrain: On-Demand 4WD with front differential lock. Suspension Type: Double A-arm with independent rear suspension (IRS). Trv Designation: Indicates 'Towing and Recreation Vehicle', suggesting enhanced capabilities for hauling and passenger carrying (often with a longer wheelbase and seating for two). 📋 Manual Details Coverage Areas General Coverage: Complete factory service and repair for the 2011 Arctic Cat 550 TRV ATV. Specific Coverage: Engine, drivetrain, suspension, brakes, electrical system, chassis, body, and accessories. Page Count Estimated Pages: Hundreds (exact count varies based on printer settings, but comprehensive). Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Top-end overhaul (cylinder, piston, valves), bottom-end assembly (crankshaft, connecting rod), lubrication system, cooling system, fuel delivery, air intake, exhaust. Engine Control Systems: Ignition system, EFI (Electronic Fuel Injection) troubleshooting and diagnostics, sensor testing, ECU information (if applicable). Transmission Drivetrain: CVT (Continuously Variable Transmission) maintenance and repair, clutch inspection and service, drive clutch, driven clutch, belt replacement, gearbox, differentials (front and rear), driveshafts, U-joints. Suspension Steering: Front and rear suspension components (A-arms, shocks, springs), steering system (tie rods, steering shaft, steering linkage), wheel alignment specifications. Braking System: Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake discs, parking brake. Electrical System: Wiring diagrams, battery, starter, alternator/charging system, lighting, ignition switch, fuses, relays, handlebar controls, diagnostic connectors. Chassis Body: Frame inspection and repair, body panels, seat, racks, fenders, guards, plastics. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, spark plug service, battery maintenance, tire pressure checks. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, electrical diagnostic trees, engine performance issues. Repair Overhaul: Step-by-step instructions for disassembly, inspection, repair, and reassembly of all major components and systems. Technical Specs Data: Torque specifications for fasteners, fluid capacities, recommended fluids, electrical system specifications, engine component tolerances. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission overhauls, electrical system diagnostics, and chassis repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick location of specific information. Print Quality Printability: Designed for printing, with instructions for printing in its entirety or specific sections. Binding Type Binding Options: If printed, typically spiral-bound or comb-bound for lay-flat usability. Paper Type Paper Quality: If printed, typically on durable, matte paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Displacement: 545cc (cubic centimeters) Engine Bore X Stroke: Likely 92.0 mm x 102.0 mm (specific to Arctic Cat 550 model, confirm in manual). Engine Type: 4-stroke, SOHC, 4-valve, single-cylinder Cooling System: Liquid-cooled Performance Horsepower Est: Approximately 35-40 HP (estimate based on typical displacement for this class). Torque Est: Approximately 32-36 lb-ft (estimate based on typical displacement for this class). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Throttle Position Sensor (TPS). Fuel Type: Unleaded gasoline, octane rating specified in manual (typically 87 octane or higher). Ignition System Ignition Type: Electronic CDI (Capacitor Discharge Ignition) with dual spark...
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Arctic Cat 550 TRV ATV 2011 Factory Service Repair ManualArctic Cat 550 TRV ATV 2011 Factory Service Repair ManualArctic Cat 550 TRV ATV 2011 Factory Service Repair ManualArctic Cat 550 TRV ATV 2011 Factory Service Repair Manual
The 2011 Arctic Cat 550 TRV is a capable all-terrain vehicle (ATV) designed for versatile use, excelling in both work and recreational trail riding. This mid-size utility ATV features a robust 545cc liquid-cooled, SOHC engine with electronic fuel injection, providing reliable power for various demanding applications. Its engineering highlights include an automatic CVT transmission with engine braking, an on-demand 4WD system with front differential lock for superior traction, and independent front and rear suspension for a smooth ride. The TRV designation signifies its enhanced towing and recreation capabilities, often including a longer wheelbase and a comfortable two-up seating configuration, making it a practical choice for those seeking performance and utility in off-road adventures. This comprehensive factory service repair manual provides detailed guidance for the maintenance, diagnosis, and repair of your 2011 Arctic Cat 550 TRV ATV. It covers all essential systems, including the engine mechanical and control systems, transmission and drivetrain, suspension, steering, braking, and electrical systems. The manual offers step-by-step procedures for routine maintenance, troubleshooting common issues, and performing major overhauls. It also includes critical technical specifications, torque values, fluid capacities, and wiring diagrams, empowering owners, mechanics, and technicians to effectively maintain and repair the vehicle, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
550 TRV
Year:
2011
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Model Code:
Likely contains TRV designation, specific numeric/alphanumeric code TBD by official VIN structure.
👋 Introduction
Market Position
Segment:
Mid-size utility ATV, designed for versatile use in work, recreation, and trail riding.
Target Audience:
Individuals seeking a capable and reliable ATV for diverse off-road applications.
Competitive Analysis
Competitors:
Polaris Sportsman 550, Can-Am Outlander 500/550, Yamaha Grizzly 550, Kawasaki Brute Force 550.
Key Features
Engine Type:
Single-cylinder, liquid-cooled, SOHC (Single Overhead Camshaft).
Transmission Type:
Automatic CVT with engine braking.
Drivetrain:
On-Demand 4WD with front differential lock.
Suspension Type:
Double A-arm with independent rear suspension (IRS).
Trv Designation:
Indicates 'Towing and Recreation Vehicle', suggesting enhanced capabilities for hauling and passenger carrying (often with a longer wheelbase and seating for two).
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory service and repair for the 2011 Arctic Cat 550 TRV ATV.
Specific Coverage:
Engine, drivetrain, suspension, brakes, electrical system, chassis, body, and accessories.
Page Count
Estimated Pages:
Hundreds (exact count varies based on printer settings, but comprehensive).
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top-end overhaul (cylinder, piston, valves), bottom-end assembly (crankshaft, connecting rod), lubrication system, cooling system, fuel delivery, air intake, exhaust.
Engine Control Systems:
Ignition system, EFI (Electronic Fuel Injection) troubleshooting and diagnostics, sensor testing, ECU information (if applicable).
Transmission Drivetrain:
CVT (Continuously Variable Transmission) maintenance and repair, clutch inspection and service, drive clutch, driven clutch, belt replacement, gearbox, differentials (front and rear), driveshafts, U-joints.
Suspension Steering:
Front and rear suspension components (A-arms, shocks, springs), steering system (tie rods, steering shaft, steering linkage), wheel alignment specifications.
Braking System:
Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake discs, parking brake.
Electrical System:
Wiring diagrams, battery, starter, alternator/charging system, lighting, ignition switch, fuses, relays, handlebar controls, diagnostic connectors.
Chassis Body:
Frame inspection and repair, body panels, seat, racks, fenders, guards, plastics.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, spark plug service, battery maintenance, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, electrical diagnostic trees, engine performance issues.
Repair Overhaul:
Step-by-step instructions for disassembly, inspection, repair, and reassembly of all major components and systems.
Technical Specs Data:
Torque specifications for fasteners, fluid capacities, recommended fluids, electrical system specifications, engine component tolerances.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission overhauls, electrical system diagnostics, and chassis repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick location of specific information.
Print Quality
Printability:
Designed for printing, with instructions for printing in its entirety or specific sections.
Binding Type
Binding Options:
If printed, typically spiral-bound or comb-bound for lay-flat usability.
Paper Type
Paper Quality:
If printed, typically on durable, matte paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
545cc (cubic centimeters)
Engine Bore X Stroke:
Likely 92.0 mm x 102.0 mm (specific to Arctic Cat 550 model, confirm in manual).
Engine Type:
4-stroke, SOHC, 4-valve, single-cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower Est:
Approximately 35-40 HP (estimate based on typical displacement for this class).
Torque Est:
Approximately 32-36 lb-ft (estimate based on typical displacement for this class).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Throttle Position Sensor (TPS).
Fuel Type:
Unleaded gasoline, octane rating specified in manual (typically 87 octane or higher).
Ignition System
Ignition Type:
Electronic CDI (Capacitor Discharge Ignition) with dual spark plugs (common for this engine).
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Modes:
2WD / 4WD with front differential lock.
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P).
Features
Engine Braking:
Standard feature of the CVT system.
Clutch Type:
Drive clutch (primary) and driven clutch (secondary), belt-driven.
Fluid Specifications
Gearcase Oil Type:
Specific gear oil viscosity and API rating specified in the manual (e.g., SAE 80W-90 GL-5).
Fluid Capacities
Gearcase Oil Capacity:
Specified in manual, typically around 0.35 - 0.40 liters (confirm with manual).
📐 Dimensions
Exterior
Length:
Likely around 83-86 inches (210-218 cm) for a TRV model, confirm with manual.
Width:
Likely around 46-48 inches (117-122 cm), confirm with manual.
Height:
Likely around 48-50 inches (122-127 cm), confirm with manual.
Wheelbase:
Likely around 50-52 inches (127-132 cm) for a TRV model, confirm with manual.
Cargo
Front Rack Capacity:
Likely around 100 lbs (45 kg), confirm with manual.
Rear Rack Capacity:
Likely around 200 lbs (90 kg), confirm with manual.
Weights
Dry Weight Est:
Around 650-700 lbs (295-318 kg), confirm with manual.
Towing Capacity:
Likely around 1,050 lbs (476 kg), confirm with manual.
Ground Clearance:
Likely around 10-11 inches (25-28 cm), confirm with manual.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI/SVIA standards where applicable (e.g., warning labels, design considerations).
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Engine Braking:
CVT provides effective engine braking on descents.
Drivetrain Modes:
On-Demand 4WD and front differential lock for enhanced traction in challenging terrain.
Passive Features
Lighting:
Headlights, taillight, and brake light for visibility.
Handguards:
Standard on many models for protection from debris and weather.
Seat Design:
TRV models typically feature a comfortable two-up seating configuration.
💡 Technology Features
Infotainment
Display Panel:
Digital instrument cluster with speedometer, odometer, trip meter, fuel gauge, gear indicator, 4WD indicator, and warning lights.
Driver Assistance
Drivetrain Management:
On-Demand 4WD system with electronic engagement and front differential lock for optimal traction control.
Connectivity
Diagnostic Port:
Standard diagnostic connector allowing for electronic fault code retrieval and analysis.
🔧 Maintenance
Service Intervals
Engine Oil Change:
First 10 hours/1 month, then every 100 hours/6 months or as specified in manual.
Air Filter Service:
Inspect every 20 hours/3 months, clean/replace as needed. More frequent in dusty conditions.
Spark Plug Service:
Inspect every 100 hours/6 months, replace as needed. Use specified plug type.
Cv Belt Inspection:
Inspect every 100 hours/6 months for wear and damage. Replace if necessary.
Brake Pad Inspection:
Inspect periodically, especially before long rides or heavy use.
Fluid Specifications
Engine Oil Type:
Arctic Cat recommends specific synthetic ATV engine oil, typically SAE 0W-40 or 5W-40 API CI-4 or CH-4. Refer to manual for exact specification.
Coolant Type:
Antifreeze/coolant mixture suitable for high-performance engines, typically a 50/50 mix of ethylene glycol and distilled water. Use specific Arctic Cat coolant or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid, as specified in the manual.
Known Issues
Common Wear Items:
CVT belts, tie rod ends, wheel bearings, brake pads, suspension bushings are common wear items on ATVs of this era.
Electrical Connections:
Corrosion or loose connections in electrical connectors can lead to intermittent faults, especially in wet environments. Regular inspection and dielectric grease application is recommended.
Engine Idling Issues:
Can sometimes be related to dirty throttle bodies, vacuum leaks, or incorrect idle speed adjustment. Manual covers EFI diagnostics.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat (Textron Specialized Vehicles)
Founding:
Founded in 1960.
Model Evolution
Predecessors:
Arctic Cat has a long history of producing ATVs, with models like the Prowler, Bearcat, and various utility-focused models preceding the 550 TRV.
Trv Series:
The TRV designation signifies a specific platform optimized for passenger and cargo carrying, evolving from earlier 2-up ATV designs.
Production
Production Region:
Typically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2011 550 TRV are not readily publicized, Arctic Cat ATVs generally receive positive reviews for their utility and off-road performance within their respective segments.
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