Arctic Cat 2004 650 V 2 4X4 FIS RED MRP CA A2004ISR4BCAT [Parts Manual]
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Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Product Code: A2004ISR4BCAT Color Designation: RED MRP CA Codes Chassis Code: ISR4BCAT (likely refers to specific model variant) Introduction Market Position Vehicle Class: High-performance All-Terrain Vehicle (ATV) Key Features Engine Configuration: Liquid-cooled, 650cc V-twin engine Drive System: 4x4 (Four-Wheel Drive) with Front Differential Lock (FIS - Fender Integrated System, implying integrated controls/lighting for 4WD engagement) Transmission: CVT (Continuously Variable Transmission) Suspension: Independent Front and Rear Suspension (implied by '650 V 2 4X4 FIS') Manual Details Coverage Areas Primary Coverage: Arctic Cat 650 V-Twin 4x4 FIS ATVs Secondary Coverage: Specific components and systems of the 2004 model year Page Count Estimated Page Count: N/A (Digital PDF, actual page count not specified but implied to be comprehensive) Manual Type Manual Type: Factory Parts Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Systems: Air Intake, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Engine and Exhaust, Magneto, Oil Filter/Pump, Starter Motor, Throttle Body, Water Pump Drivetrain Systems: Clutch, V-Belt, Drive Train, Front Drive Gearcase, Gear Shifting, Secondary Drive, Secondary Transmission, Starter Clutch, Transmission Chassis And Suspension: Frame and Related Parts, Front Suspension, Rear Suspension, Sway Bar, Tilt Frame Braking Systems: Front Brake, Rear and Parking Brake Body And Accessories: Canopy And Taillight, Cargo Box And Tailgate, Console, Floor Panel, Dash, Gas Tank, Hood And Headlight, Seat Steering And Controls: Accelerator, Shifter, Steering, Throttle Body Wheels And Tires: Wheel And Tire Electrical Systems Electrical Components: Battery And Starter Motor, Wiring Harness Procedures Included Disassembly And Assembly: Complete procedures for all listed components Overhaul: Comprehensive overhaul instructions for major mechanical assemblies Technical Depth Depth: Detailed parts identification and exploded views, essential for replacement and sourcing Diagnostic Support: Primarily focused on parts identification, not troubleshooting procedures Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable Search Functionality Searchable Text: Searchable Text Viewing Requirements Software Requirements: Adobe Reader, Foxit Reader, or other PDF readers Zoom Functionality Zoomable: Zoomable Engine Specifications Primary Engine Engine Type: 4-stroke, V-twin Displacement: 650 cc Cooling System: Liquid-cooled Performance Horsepower: Estimated 45-50 HP (typical for this class in 2004, not explicitly stated in product info) Torque: Estimated 40-45 lb-ft (typical for this class in 2004, not explicitly stated in product info) Fuel System Fuel Delivery: Carbureted (common for 2004 models, specific carburetors not detailed in product info) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Features Drive Modes: 2WD/4WD (with likely selectable modes and/or locking differential) Gear Selection: High/Low range, Neutral, Reverse Dimensions Exterior Wheelbase: Approximately 50 inches (typical for this class, not specified in product info) Ground Clearance: Approximately 8-10 inches (typical for this class, not specified in product info) Weights Dry Weight: Approximately 600-650 lbs (typical for this class, not specified in product info) Towing Capacity: Typically around 1000-1500 lbs (not specified in product info) Cargo Capacity: Integrated rack capacity (specific weight not detailed in product info) Safety Features Ratings Safety Standards: ATV safety standards of the era (e.g., ANSI/SVIA, not explicitly detailed) Active Features Braking System: Hydraulic disc brakes (front and rear), parking brake Stability: Wide stance, independent suspension, 4x4 drivetrain Passive Features Lighting: Headlights, taillight (specified as 'Canopy And Taillight') Technology Features Infotainment Instrument Panel: Digital/analog instrument cluster displaying speed, RPM, fuel level, 4WD status, and indicator lights. Driver Assistance 4Wd System: Automatic engagement 4WD with electronic front differential lock (FIS) for enhanced traction. Controls Throttle Control: Thumb throttle Braking Control: Handlebar-mounted brake levers (left for front, right for rear, or split controls depending on configuration). Maintenance Service Intervals Oil Change Interval: Refer to dedicated service manual for specific intervals, typically every 100-200 operating hours or annually. Filter Replacement: Air filter and oil filter replacement schedules vary based on operating conditions; refer to service manual. Fluid Specifications Engine Oil Type: SAE 10W-40 motorcycle or ATV specific oil (API SG or higher) - precise specification requires consulting the full service manual. Coolant Type: Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Specific Arctic Cat coolant may be recommended. Transmission Fluid: CVT transmission, fluid type and capacity to be confirmed in the full service manual. Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (consult service manual for exact type and system). Known Issues Common Wear Items: CVT belt wear, suspension bushings, brake pads, battery and starter components. Potential Failures: Early models might experience starter solenoid issues or minor electrical gremlins if not properly maintained. The V-twin engine is generally robust. Maintenance Actions Clutch Maintenance: Regular inspection and cleaning of primary and secondary clutches, belt condition check. Suspension Care: Lubrication of pivot points, inspection of shocks and bushings. Vehicle History Brand Heritage Manufacturer: Arctic Cat (Textron Specialized Vehicles) Model Evolution Generation Context: The 2004...
ISR4BCAT (likely refers to specific model variant)
Introduction
Market Position
Vehicle Class:
High-performance All-Terrain Vehicle (ATV)
Key Features
Engine Configuration:
Liquid-cooled, 650cc V-twin engine
Drive System:
4x4 (Four-Wheel Drive) with Front Differential Lock (FIS - Fender Integrated System, implying integrated controls/lighting for 4WD engagement)
Transmission:
CVT (Continuously Variable Transmission)
Suspension:
Independent Front and Rear Suspension (implied by '650 V 2 4X4 FIS')
Manual Details
Coverage Areas
Primary Coverage:
Arctic Cat 650 V-Twin 4x4 FIS ATVs
Secondary Coverage:
Specific components and systems of the 2004 model year
Page Count
Estimated Page Count:
N/A (Digital PDF, actual page count not specified but implied to be comprehensive)
Manual Type
Manual Type:
Factory Parts Manual
Language
Language:
English
Format
Format:
PDF Download
Manual Coverage
Systems Covered
Engine Systems:
Air Intake, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Engine and Exhaust, Magneto, Oil Filter/Pump, Starter Motor, Throttle Body, Water Pump
Automatic engagement 4WD with electronic front differential lock (FIS) for enhanced traction.
Controls
Throttle Control:
Thumb throttle
Braking Control:
Handlebar-mounted brake levers (left for front, right for rear, or split controls depending on configuration).
Maintenance
Service Intervals
Oil Change Interval:
Refer to dedicated service manual for specific intervals, typically every 100-200 operating hours or annually.
Filter Replacement:
Air filter and oil filter replacement schedules vary based on operating conditions; refer to service manual.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 motorcycle or ATV specific oil (API SG or higher) - precise specification requires consulting the full service manual.
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Specific Arctic Cat coolant may be recommended.
Transmission Fluid:
CVT transmission, fluid type and capacity to be confirmed in the full service manual.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (consult service manual for exact type and system).
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, brake pads, battery and starter components.
Potential Failures:
Early models might experience starter solenoid issues or minor electrical gremlins if not properly maintained. The V-twin engine is generally robust.
Maintenance Actions
Clutch Maintenance:
Regular inspection and cleaning of primary and secondary clutches, belt condition check.
Suspension Care:
Lubrication of pivot points, inspection of shocks and bushings.
Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat (Textron Specialized Vehicles)
Model Evolution
Generation Context:
The 2004 650 V-Twin was a significant model for Arctic Cat, introducing a powerful V-twin engine to their ATV lineup, competing with major players like Polaris and Can-Am.
Production
Manufacturing Location:
USA (typically Thief River Falls, Minnesota)
Awards & Recognition
Recognitions
Industry Acclaim:
Arctic Cat's 650 V-Twin was generally well-received by the ATV press for its power and performance at the time of its release. Specific awards are not detailed in product info but it was a strong competitor.
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