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Arctic Cat EXT 600 1990-1998 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Arctic Cat Model: EXT 600 Model Variant: EXT 600 (all models/engines/trim/transmissions) Production Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Product Type: Workshop Service Repair Manual Product Format: PDF Download 👋 Introduction Market Position Target Audience: Arctic Cat EXT 600 snowmobile owners, independent repair shops, and DIY enthusiasts seeking professional-grade repair information. Competitive Analysis Advantage Over Alternatives: Provides factory-level detail, often exceeding the scope of generic repair guides. Instant download eliminates shipping delays and costs. Key Features Authenticity: Original workshop manual used by local service/repair shops, ensuring accuracy and completeness. Convenience: Digital format allows for easy searching, printing of specific sections, and avoidance of physical damage from shop use. Cost Savings: Empowers users to perform their own maintenance and repairs, potentially saving hundreds or thousands of dollars in labor costs. 📋 Manual Details Coverage Areas General Information: True Troubleshooting: True Lubrication: True Maintenance: True Tune Up: True Adjustment For Special Use: True Engine: True Fuel System: True Exhaust Systems: True Electrical Systems: True Oil Injection Systems: True Cooling Systems: True Recoil Systems: True Drive Systems: True Brake: True Driven Shaft: True Dropcase: True Driveshaft: True Front Suspension: True Steering: True Track And Rear Suspension: True Off Season Storage: True Wiring Diagrams: True Index: True Page Count Page Count: Hundreds of pages (estimated based on comprehensive coverage) Manual Type Manual Type: Factory Workshop Service Repair Manual Language Language: English Format File Format: PDF Print Quality: Full Printable Zoom Functionality: Yes (Zoom IN/OUT) 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, and reassembly procedures for the 600cc engine. Fuel System Diagnosis And Repair: Carburetor tuning, cleaning, rebuilding, fuel pump, fuel lines, and fuel tank service. Ignition System: CDI unit, ignition coils, spark plug specifications, and troubleshooting. Electrical Diagnostics: Comprehensive troubleshooting for lighting, starting system, charging system, and accessory circuits. Oil Injection System: Operation, maintenance, and troubleshooting of the automatic oil injection system. Cooling System: Liquid cooling system components, coolant specifications, and radiator service. Drivetrain Components: Drive clutch, driven clutch (primary and secondary), chain case, and drive axle service. Suspension And Steering: Front and rear suspension geometry, shock absorber service, ski alignment, and steering linkage. Braking System: Brake caliper, master cylinder, brake fluid specifications, and brake pad replacement. Track System: Track tension adjustment, idler wheel service, and track drive lug inspection. Procedures Included Routine Maintenance: Scheduled maintenance tasks, lubrication points, and inspection checklists. Component Removal And Installation: Detailed step-by-step instructions for disassembling and reassembling all major snowmobile components. Diagnostic Procedures: Systematic troubleshooting guides for identifying and resolving common and uncommon issues. Rebuilds And Overhauls: Instructions for complete rebuilds of engine, transmission, and suspension components. Wiring Diagrams: Color-coded and detailed wiring schematics for all electrical systems. Off Season Storage Preparation: Proper procedures for preparing the snowmobile for extended storage. Technical Depth Depth Of Information: Comprehensive, covering basic maintenance to complete engine and drivetrain overhauls, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Capabilities: Advanced diagnostic trees and troubleshooting guides for pinpointing complex issues. Diagrams And Illustrations: Hundreds of detailed diagrams, drawings, and photos illustrating procedures and parts. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Yes, full printable pages Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: Not Applicable (Digital Format) Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction if applicable) Compatibility Operating Systems: Compatible with all versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, parallel twin (typically a Rotax or Suzuki engine depending on specific Arctic Cat configurations of the era) Displacement: 600cc class (exact bore and stroke would be detailed within the manual) Performance Horsepower Range: Estimated 80-100 HP (peak figures vary by specific model year and tuning) Torque Specifications: Not explicitly provided, but torque curves and values for specific components will be in the manual. Fuel System Fuel Delivery: Dual carburetors (e.g., Mikuni VM series, specific model number detailed in manual) Fuel Type: Unleaded gasoline (octane rating to be specified in manual) Oil System Oil Type: 2-stroke engine oil (specific API/JASO rating and brand recommendations in manual) Lubrication Crankcase Lubrication: Pre-mix or oil injection system (detailed in manual) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with centrifugal clutch Features Clutch Details: Primary (Drive) clutch and Secondary (Driven) clutch specifications, including weights, springs, and belt maintenance. Gearbox Fluid: Chain case oil type and capacity will be specified in the lubrication section. 📐 Dimensions Exterior Length: Specific dimensions not provided in product info, but typically around 100-115 inches. Width: Specific dimensions not provided in product info, but typically around 45-48 inches. Height: Specific dimensions not provided in product info, but typically around 40-45 inches. Weights Dry Weight: Typically in the 450-550 lb range, exact figures would be in the manual. Estimated Wet Weight: Increased...
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Type: Snowmobile
Vendor:
Sku: 100360
Collections: ALL Powersports

AvailabilityIn stock

Arctic Cat EXT 600 1990-1998 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
EXT 600
Model Variant:
EXT 600 (all models/engines/trim/transmissions)
Production Years Covered:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Product Type:
Workshop Service Repair Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Target Audience:
Arctic Cat EXT 600 snowmobile owners, independent repair shops, and DIY enthusiasts seeking professional-grade repair information.
Competitive Analysis
Advantage Over Alternatives:
Provides factory-level detail, often exceeding the scope of generic repair guides. Instant download eliminates shipping delays and costs.
Key Features
Authenticity:
Original workshop manual used by local service/repair shops, ensuring accuracy and completeness.
Convenience:
Digital format allows for easy searching, printing of specific sections, and avoidance of physical damage from shop use.
Cost Savings:
Empowers users to perform their own maintenance and repairs, potentially saving hundreds or thousands of dollars in labor costs.
📋 Manual Details
Coverage Areas
General Information:
True
Troubleshooting:
True
Lubrication:
True
Maintenance:
True
Tune Up:
True
Adjustment For Special Use:
True
Engine:
True
Fuel System:
True
Exhaust Systems:
True
Electrical Systems:
True
Oil Injection Systems:
True
Cooling Systems:
True
Recoil Systems:
True
Drive Systems:
True
Brake:
True
Driven Shaft:
True
Dropcase:
True
Driveshaft:
True
Front Suspension:
True
Steering:
True
Track And Rear Suspension:
True
Off Season Storage:
True
Wiring Diagrams:
True
Index:
True
Page Count
Page Count:
Hundreds of pages (estimated based on comprehensive coverage)
Manual Type
Manual Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Print Quality:
Full Printable
Zoom Functionality:
Yes (Zoom IN/OUT)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, and reassembly procedures for the 600cc engine.
Fuel System Diagnosis And Repair:
Carburetor tuning, cleaning, rebuilding, fuel pump, fuel lines, and fuel tank service.
Ignition System:
CDI unit, ignition coils, spark plug specifications, and troubleshooting.
Electrical Diagnostics:
Comprehensive troubleshooting for lighting, starting system, charging system, and accessory circuits.
Oil Injection System:
Operation, maintenance, and troubleshooting of the automatic oil injection system.
Cooling System:
Liquid cooling system components, coolant specifications, and radiator service.
Drivetrain Components:
Drive clutch, driven clutch (primary and secondary), chain case, and drive axle service.
Suspension And Steering:
Front and rear suspension geometry, shock absorber service, ski alignment, and steering linkage.
Braking System:
Brake caliper, master cylinder, brake fluid specifications, and brake pad replacement.
Track System:
Track tension adjustment, idler wheel service, and track drive lug inspection.
Procedures Included
Routine Maintenance:
Scheduled maintenance tasks, lubrication points, and inspection checklists.
Component Removal And Installation:
Detailed step-by-step instructions for disassembling and reassembling all major snowmobile components.
Diagnostic Procedures:
Systematic troubleshooting guides for identifying and resolving common and uncommon issues.
Rebuilds And Overhauls:
Instructions for complete rebuilds of engine, transmission, and suspension components.
Wiring Diagrams:
Color-coded and detailed wiring schematics for all electrical systems.
Off Season Storage Preparation:
Proper procedures for preparing the snowmobile for extended storage.
Technical Depth
Depth Of Information:
Comprehensive, covering basic maintenance to complete engine and drivetrain overhauls, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Capabilities:
Advanced diagnostic trees and troubleshooting guides for pinpointing complex issues.
Diagrams And Illustrations:
Hundreds of detailed diagrams, drawings, and photos illustrating procedures and parts.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Yes, full printable pages
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if applicable)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, parallel twin (typically a Rotax or Suzuki engine depending on specific Arctic Cat configurations of the era)
Displacement:
600cc class (exact bore and stroke would be detailed within the manual)
Performance
Horsepower Range:
Estimated 80-100 HP (peak figures vary by specific model year and tuning)
Torque Specifications:
Not explicitly provided, but torque curves and values for specific components will be in the manual.
Fuel System
Fuel Delivery:
Dual carburetors (e.g., Mikuni VM series, specific model number detailed in manual)
Fuel Type:
Unleaded gasoline (octane rating to be specified in manual)
Oil System
Oil Type:
2-stroke engine oil (specific API/JASO rating and brand recommendations in manual)
Lubrication
Crankcase Lubrication:
Pre-mix or oil injection system (detailed in manual)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with centrifugal clutch
Features
Clutch Details:
Primary (Drive) clutch and Secondary (Driven) clutch specifications, including weights, springs, and belt maintenance.
Gearbox Fluid:
Chain case oil type and capacity will be specified in the lubrication section.
📐 Dimensions
Exterior
Length:
Specific dimensions not provided in product info, but typically around 100-115 inches.
Width:
Specific dimensions not provided in product info, but typically around 45-48 inches.
Height:
Specific dimensions not provided in product info, but typically around 40-45 inches.
Weights
Dry Weight:
Typically in the 450-550 lb range, exact figures would be in the manual.
Estimated Wet Weight:
Increased by fuel, oil, and coolant. Exact values not specified in product info.
Track
Track Width:
Typically 15 inches wide.
Track Length:
Typically 121 or 136 inches long.
🛡️ Safety Features
Ratings
Safety Standards:
Compliance with relevant snowmobile safety standards of the era will be implicitly covered through maintenance and operation procedures.
Active Features
Braking System:
Hydraulic disc brake system for reliable stopping power.
Throttle Safety:
Thumb throttle with safety switch interlock (detailed in electrical/controls).
Passive Features
Chassis Design:
Reinforced chassis for stability and rider protection.
Lighting:
Headlight, taillight, and brake light for visibility.
💡 Technology Features
Infotainment
Instrument Panel:
Basic instrument cluster including speedometer, tachometer, odometer, and warning lights. Specific features will vary by model year.
Driver Assistance
N/A:
No advanced driver assistance systems typical of modern vehicles. Focus is on mechanical and electrical systems.
Connectivity
N/A:
No digital connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific intervals for oil injection system checks and chain case oil changes will be detailed. Typically based on mileage or operating hours.
Clutch Maintenance:
Recommendations for clutch inspection, cleaning, and belt replacement intervals based on usage.
Spark Plug Replacement:
Recommended replacement intervals and gap specifications for spark plugs will be provided.
Track Tension Adjustment:
Scheduled checks for track tension to ensure optimal performance and longevity.
Fluid Specifications
Coolant Type:
Specific coolant mixture (e.g., ethylene glycol-based antifreeze) and capacity detailed in the manual.
Chain Case Oil Type:
Recommended lubricant for the chain case (e.g., SAE 80W-90 gear oil or specific Arctic Cat recommended fluid).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid typically specified, depending on the braking system components.
Known Issues
Common Wear Items:
The manual will likely detail maintenance for wear items such as drive belts, carbides, sliders, and brake pads.
Engine Specific Wear:
Potential issues related to piston rings, crank seals, and exhaust power valves (if equipped) will be addressed.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Arctic Cat, founded in 1960, has a long-standing reputation for producing high-performance snowmobiles.
Model Evolution
Ext Series Significance:
The EXT series was a popular line for Arctic Cat, known for its versatility and performance in various snow conditions.
Production
Manufacturing Era:
This manual covers a significant generational period for the EXT 600, indicating continuous refinement and feature updates during these years.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Arctic Cat EXT 600 series was generally well-regarded for its performance and reliability within its segment during its production run.
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