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2006 Arctic CAT Snowmobile T660 Turbo TOURING Service Manual

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Basic Information Identification Make: Arctic Cat Model: T660 Turbo Touring Year: 2006 Vehicle Type: Snowmobile Introduction Market Position Category: Performance Touring Snowmobile Competitive Analysis Segment: Competed in the 2-up touring segment, emphasizing comfort, power, and longer-distance trail riding. Key Features Powertrain: Turbocharged engine for enhanced performance, Touring configuration for passenger comfort. Design Philosophy: Designed for comfort and capability on extended trail rides, accommodating both rider and passenger. Manual Details Coverage Areas Covered Models: All 2006 Arctic Cat T660 Turbo Touring models Page Count Estimated Page Count: Typically 400-600 pages for a comprehensive service manual of this era and complexity. Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Detailed coverage of the T660 Turbo engine, including disassembly, assembly, tuning, and troubleshooting of turbocharger system. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, and related components. Cooling System: Radiator, coolant, coolant pump, thermostat, and associated hoses and connections. Ignition System: Ignition coils, spark plugs, ECU control, and troubleshooting of ignition faults. Drivetrain: Primary clutch, secondary clutch (driven clutch), drive belt inspection and replacement, chaincase, gears, and driveshaft. Suspension: Front suspension (A-arms, shocks, springs), rear suspension (articulated track system, front and rear shocks, torsion springs, idler wheels). Steering: Handlebar, steering post, tie rods, spindles, and lubrication points. Brakes: Hydraulic brake system, brake caliper, master cylinder, brake fluid, and rotor maintenance. Electrical System: Wiring diagrams, battery, charging system, lighting (headlights, taillights), starter motor, and sensors. Bodywork And Chassis: Body panels, seat, windshield, chassis components, and general inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication, track tension adjustment, suspension checks. Engine Overhaul: Complete engine disassembly, inspection, measurement, and reassembly with torque specifications. Clutch Service: Clutch inspection, cleaning, recalibration, weight and spring replacement, and belt installation. Troubleshooting: Systematic diagnostic procedures for common and complex issues, fault code interpretation (if applicable). Component Replacement: Step-by-step guides for replacing virtually all components, from minor parts to major assemblies. Electrical Diagnostics: Testing circuits, diagnosing electrical faults, using multimeter and test equipment. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine rebuilds and advanced diagnostics. Audience: Suitable for both DIY enthusiasts and professional mechanics. Manual Specifications File Format File Type: PDF Print Quality Printability: Full printable, allowing users to print specific sections or the entire manual. Zoom Capability Zoom Functionality: YES (allows zooming in on diagrams and text for clarity) Binding Type Binding: N/A (Digital PDF Download - No physical binding) Paper Type Paper Quality: N/A (Digital PDF Download - No physical paper) Engine Specifications Primary Engine Engine Type: 4-stroke, turbocharged, liquid-cooled Engine Family: T660 Engine Configuration: Inline 3-cylinder Displacement: 660 cc Fueling: Electronic Fuel Injection (EFI) with turbocharger Performance Horsepower: Approximately 100-120 HP (specific figures can vary slightly by tuning and exact model variant). Torque: Significantly boosted by turbocharger, providing strong pulling power. Fuel System Fuel Type: Unleaded gasoline (Octane rating specified in manual, typically 87 or higher). Turbocharger System: Intercooled turbocharger for optimized performance and reliability. Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Arctic Drive System (ADS) Drive System: Chaincase driven by primary and secondary clutches, transmitting power to the track. Features Clutch Type: Team TSS primary clutch and Arctic Cat roller secondary clutch. Dimensions Exterior Overall Length: Varies by specific model configuration, typically around 120-130 inches. Weights Dry Weight: Varies by specific model configuration, typically around 600-700 lbs. Safety Features Passive Features Seating Configuration: 2-up seating with passenger backrest and footrests. Wind Protection: Tall windshield and bodywork for rider and passenger comfort and protection. Technology Features Infotainment Instrument Cluster: Digital and analog gauges displaying speed, RPM, fuel level, engine temperature, and indicator lights. Driver Assistance Starter System: Electric start system for convenient starting. Maintenance Service Intervals Oil Change Engine: Typically every 1,000-1,500 miles or annually, refer to manual for exact mileage/time for turbo models. Clutch Inspection: Regular inspection of drive belt, clutch alignment, and weights/springs every 500-1,000 miles. Track Tension: Check and adjust track tension according to manual specifications, typically before each riding season or as needed. Fluid Specifications Engine Oil Type: Synthetic 4-stroke engine oil, specific viscosity grade (e.g., 5W-40 or 10W-40) and API service classification will be detailed in the manual. Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 hydraulic brake fluid. Chaincase Oil Type: Specific gear oil for chaincase, viscosity grade will be specified (e.g., 75W-90). Known Issues Turbocharger Maintenance: Proper cool-down procedures are critical for turbocharger longevity. Oil and filter changes are paramount. Clutch Wear: Drive belts can wear and stretch over time, affecting performance. Clutch components may require cleaning or replacement due to belt debris. Suspension Bushings: Wear in suspension bushings and ball joints can lead to play and affect handling, requiring periodic inspection and lubrication. Vehicle History...
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2006 Arctic CAT Snowmobile T660 Turbo TOURING Service Manual
Basic Information
Identification
Make: Arctic Cat
Model: T660 Turbo Touring
Year: 2006
Vehicle Type: Snowmobile
Introduction
Market Position
Category: Performance Touring Snowmobile
Competitive Analysis
Segment: Competed in the 2-up touring segment, emphasizing comfort, power, and longer-distance trail riding.
Key Features
Powertrain: Turbocharged engine for enhanced performance, Touring configuration for passenger comfort.
Design Philosophy: Designed for comfort and capability on extended trail rides, accommodating both rider and passenger.
Manual Details
Coverage Areas
Covered Models: All 2006 Arctic Cat T660 Turbo Touring models
Page Count
Estimated Page Count: Typically 400-600 pages for a comprehensive service manual of this era and complexity.
Manual Type
Type: Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Detailed coverage of the T660 Turbo engine, including disassembly, assembly, tuning, and troubleshooting of turbocharger system.
Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, and related components.
Cooling System: Radiator, coolant, coolant pump, thermostat, and associated hoses and connections.
Ignition System: Ignition coils, spark plugs, ECU control, and troubleshooting of ignition faults.
Drivetrain: Primary clutch, secondary clutch (driven clutch), drive belt inspection and replacement, chaincase, gears, and driveshaft.
Suspension: Front suspension (A-arms, shocks, springs), rear suspension (articulated track system, front and rear shocks, torsion springs, idler wheels).
Steering: Handlebar, steering post, tie rods, spindles, and lubrication points.
Brakes: Hydraulic brake system, brake caliper, master cylinder, brake fluid, and rotor maintenance.
Electrical System: Wiring diagrams, battery, charging system, lighting (headlights, taillights), starter motor, and sensors.
Bodywork And Chassis: Body panels, seat, windshield, chassis components, and general inspection.
Procedures Included
Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication, track tension adjustment, suspension checks.
Engine Overhaul: Complete engine disassembly, inspection, measurement, and reassembly with torque specifications.
Clutch Service: Clutch inspection, cleaning, recalibration, weight and spring replacement, and belt installation.
Troubleshooting: Systematic diagnostic procedures for common and complex issues, fault code interpretation (if applicable).
Component Replacement: Step-by-step guides for replacing virtually all components, from minor parts to major assemblies.
Electrical Diagnostics: Testing circuits, diagnosing electrical faults, using multimeter and test equipment.
Technical Depth
Depth: Comprehensive, covering from basic maintenance to full engine rebuilds and advanced diagnostics.
Audience: Suitable for both DIY enthusiasts and professional mechanics.
Manual Specifications
File Format
File Type: PDF
Print Quality
Printability: Full printable, allowing users to print specific sections or the entire manual.
Zoom Capability
Zoom Functionality: YES (allows zooming in on diagrams and text for clarity)
Binding Type
Binding: N/A (Digital PDF Download - No physical binding)
Paper Type
Paper Quality: N/A (Digital PDF Download - No physical paper)
Engine Specifications
Primary Engine
Engine Type: 4-stroke, turbocharged, liquid-cooled
Engine Family: T660
Engine Configuration: Inline 3-cylinder
Displacement: 660 cc
Fueling: Electronic Fuel Injection (EFI) with turbocharger
Performance
Horsepower: Approximately 100-120 HP (specific figures can vary slightly by tuning and exact model variant).
Torque: Significantly boosted by turbocharger, providing strong pulling power.
Fuel System
Fuel Type: Unleaded gasoline (Octane rating specified in manual, typically 87 or higher).
Turbocharger System: Intercooled turbocharger for optimized performance and reliability.
Transmission
Standard
Transmission Type: CVT (Continuously Variable Transmission) with Arctic Drive System (ADS)
Drive System: Chaincase driven by primary and secondary clutches, transmitting power to the track.
Features
Clutch Type: Team TSS primary clutch and Arctic Cat roller secondary clutch.
Dimensions
Exterior
Overall Length: Varies by specific model configuration, typically around 120-130 inches.
Weights
Dry Weight: Varies by specific model configuration, typically around 600-700 lbs.
Safety Features
Passive Features
Seating Configuration: 2-up seating with passenger backrest and footrests.
Wind Protection: Tall windshield and bodywork for rider and passenger comfort and protection.
Technology Features
Infotainment
Instrument Cluster: Digital and analog gauges displaying speed, RPM, fuel level, engine temperature, and indicator lights.
Driver Assistance
Starter System: Electric start system for convenient starting.
Maintenance
Service Intervals
Oil Change Engine: Typically every 1,000-1,500 miles or annually, refer to manual for exact mileage/time for turbo models.
Clutch Inspection: Regular inspection of drive belt, clutch alignment, and weights/springs every 500-1,000 miles.
Track Tension: Check and adjust track tension according to manual specifications, typically before each riding season or as needed.
Fluid Specifications
Engine Oil Type: Synthetic 4-stroke engine oil, specific viscosity grade (e.g., 5W-40 or 10W-40) and API service classification will be detailed in the manual.
Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type: DOT 4 hydraulic brake fluid.
Chaincase Oil Type: Specific gear oil for chaincase, viscosity grade will be specified (e.g., 75W-90).
Known Issues
Turbocharger Maintenance: Proper cool-down procedures are critical for turbocharger longevity. Oil and filter changes are paramount.
Clutch Wear: Drive belts can wear and stretch over time, affecting performance. Clutch components may require cleaning or replacement due to belt debris.
Suspension Bushings: Wear in suspension bushings and ball joints can lead to play and affect handling, requiring periodic inspection and lubrication.
Vehicle History
Brand Heritage
Manufacturer: Arctic Cat is a long-standing American manufacturer of snowmobiles, ATVs, and UTVs, known for performance and innovation.
Model Evolution
Platform: The T660 platform was a significant model for Arctic Cat, utilizing a Suzuki-derived engine which offered a more refined and fuel-efficient alternative to their traditional 2-stroke engines.
Production
Manufacturing Origin: Arctic Cat snowmobiles are typically manufactured in Thief River Falls, Minnesota, USA.
Awards & Recognition
Recognitions
Industry Reputation: Arctic Cat's T660 Turbo Touring models were generally well-regarded for their comfort, power, and utility in the touring segment of their era.
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