This manual covers a range of snowmobile and utility vehicle models produced between 1990 and 1998, including popular lines such as the Prowler, Cougar, Panther, EXT, Z, ZL, ZR, ZRT, and Powder Special series. There is a strong legacy in the powersports industry, known for performance and innovation. This guide provides in-depth technical information for these specific models, enabling owners and technicians to understand and maintain their vehicles effectively. The purpose of this comprehensive service repair manual is to provide detailed guidance on all aspects of maintenance, repair, and diagnosis for the covered vehicles. It includes step-by-step procedures for major systems such as the engine, transmission, suspension, and electrical systems, along with troubleshooting assistance, exploded diagrams, and specific torque values. This resource is designed for DIY enthusiasts and professional mechanics alike, offering factory-level data to ensure proper upkeep and efficient repairs. 🏷️ Basic Information Identification Make: Arctic Cat Product Type: Service Repair Manual Download Product Format: Digital Download (PDF, ZIP, RAR, EXE) Delivery Method: Instant Download Primary Language: English 👋 Introduction Market Position Target Audience: DIY owners, home mechanics, and professional repair shops looking for detailed information to maintain, repair, or restore Arctic Cat snowmobiles and utility vehicles from the 1990-1998 era. Competitive Analysis Value Proposition: Provides factory-level technical data, troubleshooting assistance, and step-by-step procedures, enabling users to perform repairs effectively and save on professional labor costs. It's a direct replacement for or supplement to official factory service manuals. Key Features Manual Attributes: • Illustrated with clear, step-by-step instructions • Contains troubleshooting assistance for immediate problem-solving • Includes detailed engine component breakdowns • Features exploded views and diagrams • Covers all aspects of repair, service, restoration, maintenance, and diagnosis 📋 Manual Details Coverage Areas Vehicle Models Covered: • Arctic Cat Prowler • Arctic Cat Cougar • Arctic Cat Panther 440 • Arctic Cat Panther 550 • Arctic Cat EXT 550 • Arctic Cat EXT 580 • Arctic Cat EXT 580 EFI • Arctic Cat EXT 600 • Arctic Cat Z 440 • Arctic Cat ZL 440 • Arctic Cat ZR 440 • Arctic Cat ZR 580 • Arctic Cat ZR 580 EFI • Arctic Cat ZR 600 • Arctic Cat ZR 600 EFI • Arctic Cat ZRT 600 • Arctic Cat Powder Special • Arctic Cat Powder Special EFI • Arctic Cat Powder Extreme Model Years Covered: 1990-1998 (Specific models and years may vary within the manual's scope) Page Count Estimated Page Count: Up to 5GB (file size, actual page count varies by model and specific manual content) Manual Type Type: Service Repair Manual / Workshop Manual / Factory Manual Format File Type: PDF, ZIP, RAR, EXE Compatibility: Windows, Linux, Mac, iPad, Computers Software Requirements: PDF Reader (e.g., Adobe Acrobat Reader), File Archiver (e.g., WinZip, WinRAR) 📖 Manual Coverage Systems Covered Major Systems: • Engine (internal components, fuel injection, carburetors, ignition, cooling) • Transmission (drivetrain, clutches, gearing) • Suspension (front and rear, shocks, springs, linkages) • Chassis and Frame • Electrical System (ignition, lighting, charging, sensors, EFI systems) • Fuel System (tanks, pumps, lines, carburetors, EFI components) • Braking System • Steering System • Bodywork and Plastics • Track and Skis • Exhaust System • Lubrication System Procedures Included Repair And Maintenance: • General maintenance and inspections • Engine overhaul and rebuilding • Fuel system troubleshooting and repair • Carburetor adjustment and rebuilding • EFI system diagnostics and repair • Ignition system troubleshooting • Transmission servicing and repair • Suspension adjustment and component replacement • Brake system maintenance and repair • Steering system checks and adjustments • Electrical component testing and replacement • Troubleshooting guides for common problems • Diagnostic procedures • Component disassembly and reassembly • Torque specifications • Fluid capacities and types • Exploded views and diagrams • Installation instructions Technical Depth Level Of Detail: Comprehensive (suitable for DIY enthusiasts and professional technicians), including detailed step-by-step instructions and technical specifications. 📊 Manual Specifications File Format Digital Quality: High resolution, zoomable illustrations and diagrams. Print Quality Printable: Yes, the PDF format allows for printing specific sections or the entire manual. Binding Type Digital Delivery: Not applicable (digital download only, no physical binding). Paper Type Digital Format: N/A (Electronic format). ⚙️ Engine Specifications Primary Engine Engine Types: Various 2-stroke piston engines, including carbureted and EFI variants. Performance Displacement Range: Ranges from 440cc to 600cc, and potentially larger for specific models like the ZRT 600. Fuel System Fuel Delivery: Carbureted (e.g., Mikuni VM Series) and Electronic Fuel Injection (EFI) systems. Ignition Ignition Type: CDI (Capacitor Discharge Ignition) systems, often with magneto support. Cooling Cooling System: Liquid-cooled and Fan-cooled systems depending on the model and application. 🔧 Transmission Standard Drive System: CVT (Continuously Variable Transmission) with centrifugal clutches (drive and driven). Optional Reverse Gear: Some models may feature a mechanical or electronic reverse system. Features Clutch Service: Includes procedures for drive and...