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Mitsubishi Eclipse Eagle Talon Plymouth Laser 1990-1994 Service Repair Manual

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Basic Information Identification Make: Mitsubishi, Eagle, Plymouth Model: Eclipse, Talon, Laser Year: 1990-1994 Codes Platform Codename: DOHC/SOHC (Chrysler's name for the platform: P-Body) Introduction Market Position Positioning: Sport compact segment,...
Type: Cars
Vendor:
Sku: 104857
Mitsubishi Eclipse Eagle Talon Plymouth Laser 1990-1994 Service Repair Manual
Basic Information
Identification
Make: Mitsubishi, Eagle, Plymouth
Model: Eclipse, Talon, Laser
Year: 1990-1994
Codes
Platform Codename: DOHC/SOHC (Chrysler's name for the platform: P-Body)
Introduction
Market Position
Positioning: Sport compact segment, known for performance and tuner potential.
Competitive Analysis
Competitors: Honda Civic Si, Toyota Celica, Nissan Sentra SE-R, Mazda MX-3.
Key Features
Unique Selling Points: Shared platform with performance-oriented engines, including a potent turbocharged variant. AWD option on higher trims.
Manual Value Proposition
Value: Inexpensive way to keep vehicles working properly, same as dealer manual, empowers DIY repairs.
Manual Details
Coverage Areas
Coverage: All models and sub-models for Mitsubishi Eclipse, Eagle Talon, and Plymouth Laser, 1990-1994.
Page Count
Page Count: Unknown (as it is a digital download, actual page count can vary based on printing)
Manual Type
Type: Factory Service Manual / Workshop Manual
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Engine: Maintenance, repair, overhaul, diagnostics for 1.8L SOHC, 2.0L DOHC (non-turbo), and 2.0L DOHC Turbocharged engines.
Engine Control System: ECU diagnostics, sensor testing, fuel injection, ignition timing, emissions control systems.
Mechanical: Engine mechanical components, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing belts/chains.
Fuel Service Specifications: Fuel pressure, injector flow rates, fuel pump testing, fuel filter replacement.
Emission Control: EGR system, PCV system, catalytic converter, evaporative emission control (EVAP).
Intake Exhaust Cooling: Intake manifold, exhaust manifold, cooling system, radiator, water pump, thermostat, hoses.
Lube: Engine oil specifications, oil filter replacement, oil pump.
Ignition Starting Charging: Spark plugs, ignition coils, distributor, starter motor, alternator, battery testing.
Auto Transmission: Automatic transmission (F4A21/F4A22) service, fluid specifications, overhaul, troubleshooting.
Clutch: Clutch system operation, hydraulic components, clutch disc and pressure plate replacement.
Manual Transmission: Manual transmission (W5MG1, KM212) service, fluid specifications, overhaul, troubleshooting.
Transfer Propeller Shaft: Transfer case (AWD models), propeller shaft, U-joints.
Drive Shaft: Front and rear drive shafts, CV joints.
Differential: Front and rear differential service (AWD models), viscous coupling unit.
Axle Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, alignment specifications.
Tire Wheel: Tire pressure, wheel torque specifications, wheel bearing replacement.
Brake Control: ABS system diagnostics and repair, brake booster, master cylinder.
Brake: Front and rear brake inspection, pad and rotor replacement, caliper service, brake fluid specifications.
Parking Brake: Parking brake cable adjustment and replacement.
Steering Column: Steering column components, tilt mechanism, ignition switch.
Power Steering: Power steering pump, rack and pinion, fluid specifications, troubleshooting.
Air Condition: A/C system service, refrigerant types, component testing, blower motor, compressor.
Supplemental Restraint System: Airbag system inspection and replacement (cautionary notes emphasized).
Seat Belt: Seat belt inspection and replacement.
Engine Immobilizer: Information pertaining to engine immobilizer systems (if equipped).
Cruise Control: Cruise control system operation and troubleshooting.
Wiper Washer: Wiper motor, linkage, washer pump, fluid replacement.
Door Lock: Door lock mechanisms, power locks, keyless entry (if equipped).
Meter Audio Visual: Instrument cluster, gauges, radio, speaker installation and troubleshooting.
Horn: Horn system operation and replacement.
Windshield Glass Mirror: Windshield removal and installation, glass seals, mirror replacement.
Instrument Panel: Instrument panel removal and installation, lighting, switches.
Seat: Seat removal and installation, adjustment mechanisms.
Engine Hood Door: Hood and door latch mechanisms, hinges, cable adjustment.
Exterior Interior: Body panel removal and installation, trim pieces, bumpers, interior panels.
Electrical: Comprehensive electrical system coverage, fuses, relays, wiring harnesses, lighting, power windows, power mirrors.
Multiplex Can Communication: Information on multiplex communication systems (if applicable to later models within the range).
Procedures Included
Maintenance: Routine maintenance, fluid changes, filter replacements, lubrication.
Repair: Detailed step-by-step repair instructions for all major components and systems.
Overhaul: Complete engine and transmission overhaul procedures.
Troubleshooting: Diagnostic charts and procedures for identifying and resolving common and uncommon issues.
Technical Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical data.
Technical Depth
Depth: Covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics.
Manual Specifications
File Format
Format: PDF
Compatibility: All versions of Windows, Mac, and Linux
Print Quality
Printability: Yes, all pages are printable
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper: N/A (Digital Download)
Delivery
Delivery Method: Instant High Speed Download
Requirements
Software Requirements: WinZip & Adobe PDF Reader
Engine Specifications
Primary Engine
Engines Covered: 1.8L 4G93 SOHC I4, 2.0L 4G63 SOHC I4, 2.0L 4G63 DOHC Turbo I4
Performance
Horsepower Ranges: Approx. 113 hp (1.8L), 135-140 hp (2.0L SOHC), 195-210 hp (2.0L DOHC Turbo)
Torque Ranges: Approx. 124 lb-ft (1.8L), 125-130 lb-ft (2.0L SOHC), 203-215 lb-ft (2.0L DOHC Turbo)
Fuel System
Injection Type: Electronic Fuel Injection (EFI)
Turbocharger: Garrett T25 (on DOHC Turbo models)
Timing
Timing Belt Interval: Recommended every 60,000 miles or 5 years (critical for 4G63 engines to prevent catastrophic failure)
Transmission
Standard
Manual Transmission Options: 5-speed manual (e.g., KM212, W5MG1 for AWD Turbo)
Optional
Automatic Transmission Options: 4-speed automatic (e.g., F4A21, F4A22)
Features
AWD Option: Available on select models, particularly DOHC Turbo variants, featuring a center viscous coupling.
Dimensions
Exterior
Body Styles: 2-door coupe, 3-door hatchback
Weights
Curb Weight Range: Approx. 2,700 - 3,200 lbs (depending on engine and drivetrain)
Safety Features
Ratings
NHTSA Ratings: Varied by year and specific model; generally good for its era, but detailed ratings from this period can be sparse. Focus on manual's guidance for safety systems.
Active Features
Available Features: Anti-lock Braking System (ABS) available on higher trims and turbo models.
Passive Features
Standard Features: Driver and passenger airbags (standard from certain years/trims), seat belts.
Technology Features
Infotainment
Audio System: Factory AM/FM cassette player, optional CD player, basic speaker systems.
Driver Assistance
Cruise Control: Available on higher trim levels.
Connectivity
No Modern Connectivity: No integrated Bluetooth, USB, or advanced infotainment systems typical of modern vehicles.
Maintenance
Service Intervals
Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type.
Coolant Flush Interval: Recommended every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil: Refer to manual for specific viscosity (e.g., 5W-30, 10W-30 depending on climate).
Transmission Fluid Atf: Diamond SP III or equivalent (for automatic transmissions), manual transmission fluid GL-4 or GL-5 (for manual transmissions, check specific type).
Brake Fluid: DOT 3 or DOT 4
Known Issues
Turbo Models: Turbocharger failure (often due to poor maintenance or oil starvation), cracked cylinder heads (especially on early DOHC turbo), automatic transmission issues.
Non Turbo Models: Timing belt failure (if not replaced on schedule), occasional engine oil leaks, suspension component wear.
General: Rust and corrosion on body panels and undercarriage, aging rubber components (hoses, bushings).
Vehicle History
Brand Heritage
Mitsubishi Motorsport: Strong ties to Mitsubishi's rally heritage, particularly with the 4G63 engine and AWD system used in Lancer Evolutions.
Model Evolution
First Generation: This era represents the first generation of the Eclipse, Talon, and Laser, a joint venture between Mitsubishi and Chrysler.
Production
Manufacturing Location: Normal, Illinois, USA (Diamond-Star Motors plant)
Awards & Recognition
Recognitions
Import Car Of The Year: The platform and its variants were often recognized in automotive publications for their performance and value in their class during the early 1990s.
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