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Aston Martin DB9 2004-2008 Service Workshop Manual issue 2

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Basic Information Identification Make: Aston Martin Model: DB9 Model Generation: First Generation (VH platform) Codes Platform Code: VH Introduction Market Position Positioning: Luxury Grand Tourer Competitive Analysis Competitors 2004-2008: Ferrari...
Type: Cars
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Sku: 136928
Aston Martin DB9 2004-2008 Service Workshop Manual issue 2
Basic Information
Identification
Make: Aston Martin
Model: DB9
Model Generation: First Generation (VH platform)
Codes
Platform Code: VH
Introduction
Market Position
Positioning: Luxury Grand Tourer
Competitive Analysis
Competitors 2004-2008: Ferrari 599 GTB Fiorano, Bentley Continental GT, Mercedes-Benz SL-Class, BMW 6 Series
Key Features
Design Philosophy: Elegant styling, powerful V8 engine, luxurious interior, bonded aluminum structure.
Manual Value Proposition: Provides dealership-level technical information for maintenance, diagnostics, and repair, enhancing ownership experience and value retention.
Manual Details
Coverage Areas
Covered Model Years: 2004-2008
Drive Types Covered: Left Hand Drive (LHD) and Right Hand Drive (RHD)
Body Styles Covered: Coupe (Volante convertible also likely covered due to shared platform and systems)
Further Applicability: Useful for later models (post-2008) due to minor changes.
Page Count
Estimated Page Count: Extensive (exact count not specified, but described as 'Most Complete')
Manual Type
Type: Service Workshop Manual / Repair Manual
Included Manuals: Workshop Manual, On Board Diagnostics Manual, Circuit Diagrams Manual
Language
Language: English
Format
Digital Format: PDF
File Features: Bookmarked PDF, suitable for printing specific pages or the entire manual.
Manual Coverage
Systems Covered
Body And Chassis: Body System, Frame & Mounting, Structure
Engine: Engine System, Assembly, Lubrication, Cooling, Fuel Charging, Accessory Drive, Engine Cranking, Ignition, Emission Control, Valve Train, Engine Sealing, Power Conversion, Air Charging, Evaporative Emissions, Engine Management System, Throttle Control
Drivetrain: Driveline, Transmission, Automatic Transmission, Transmission Cooling, Manual Transmission, Automatic Control System, Clutch
Suspension And Steering: Suspension, Steering
Brakes: Brake System
Exhaust: Exhaust
Fuel System: Fuel, Evaporative Emissions
Electrical And Electronics: Electrical, Wiring diagrams, Information, Gauge & Warning, Power Supply, Vehicle Entertainment, Lighting, Electric Distribution/Electronic Control, Electronic Features
Climate Control: Climate Control
Auxiliary Systems: Vacuum Distribution
General Information: Introduction, Appendix & Glossary
Procedures Included
Diagnostic Procedures: Technical Diagnostic Procedures, On Board Diagnostics
Repair Procedures: Disassembly & Installation Procedures, Detailed repair steps for all covered systems
Maintenance Procedures: Implied within workshop manual coverage (lubrication, fluid changes, component replacement)
Technical Depth
Depth: Comprehensive (suitable for dealership mechanics, covers diagnostics, disassembly, and installation).
Illustrations: Numerous Illustrations & Diagrams
Wiring Diagrams: Dedicated Circuit Diagrams Manual
Manual Specifications
File Format
File Type: PDF
Operating Systems: Windows XP, Vista, 7, 8, Linux, Mac
Print Quality
Printability: High quality, printable pages for focused or complete manual printing.
Binding Type
Binding Type: N/A (Digital PDF format)
Paper Type
Paper Type: N/A (Digital PDF format)
Engine Specifications
Primary Engine
Engine Code: 4.3L V8 (AJ827)
Displacement: 4298 cc (4.3 Liters)
Bore X Stroke: 86 mm x 93 mm
Engine Layout: Naturally Aspirated, Front-Mid Engine, Rear-Wheel Drive
Compression Ratio: 11.0:1
Cylinder Head Type: DOHC, 4 Valves per Cylinder
Engine Block Material: Aluminum Alloy
Performance
Horsepower: 412 bhp (418 PS; 307 kW) @ 7000 rpm
Torque: 410 lb-ft (556 Nm) @ 5000 rpm
0-60 Mph: Approximately 4.7 seconds
Fuel System
Fuel Delivery: Sequential Multi-Point Fuel Injection (MPI)
Fuel Type: Premium Unleaded Gasoline (95 RON / 91 AKI)
Engine Management
ECU: Jaguar/Ford ECU (specific model dependent on year, likely Visteon or Siemens)
Transmission
Standard
Transmission Type: Touchtronic 6-speed automatic
Gear Ratios: Specific ratios detailed in manual, e.g., 1st: 3.78, 2nd: 2.35, 3rd: 1.55, 4th: 1.14, 5th: 0.86, 6th: 0.69, Reverse: 2.50
Final Drive Ratio: 3.31:1
Optional
Optional Transmission: None specified for this generation in the product description, though manual transmission was available in some markets/later models. This manual specifically lists 'Manual Transmission' and 'Automatic Transmission' as topics, suggesting both might be covered or referenced.
Features
Transmission Features: Steering wheel mounted paddle shifters, Sport mode
Fluid Requirements
Automatic Transmission Fluid: Mercon LV (or equivalent specification)
Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 synthetic
Dimensions
Exterior
Length: 4711 mm (185.5 in)
Width: 1875 mm (73.8 in)
Height: 1310 mm (51.6 in)
Wheelbase: 2740 mm (107.9 in)
Weights
Curb Weight: Approximately 1775 kg (3913 lbs)
Gross Vehicle Weight Rating: Not readily available, refer to manual for exact specifications.
Safety Features
Ratings
Crash Test Results: No official NCAP or NHTSA ratings typically available for very low volume exotic cars of this era. Rely on inherent design and manufacturer safety features.
Active Features
Active Safety: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Electronic Stability Control (ESC / DSC - Dynamic Stability Control)
Passive Features
Passive Safety: Front airbags, Side airbags, Rollover protection (for Volante), Three-point seat belts with pre-tensioners, Advanced safety cell construction
Technology Features
Infotainment
Infotainment System: Aston Martin Premium Audio System, Satellite Navigation (early generation, may be less intuitive than modern systems), CD Player, Bluetooth connectivity (optional/later models).
Driver Assistance
Driver Assistance Features: Cruise Control, Parking Sensors (rear), Automatic Climate Control.
Connectivity
Connectivity Options: Limited by modern standards. Bluetooth was often an option. Manual covers diagnostic port (OBD-II) for data access.
Maintenance
Service Intervals
Minor Service: Typically 10,000 miles or 12 months, whichever comes first (includes oil and filter change).
Major Service: Typically 20,000 miles or 24 months (includes spark plugs, coolant, brake fluid, inspection of all systems).
Fluid Specifications
Engine Oil: Fully Synthetic SAE 5W-30, meeting Aston Martin specification (e.g., Ford WSS-M2C153-E or equivalent high-performance specification). Capacity approximately 8.5 liters.
Coolant: Ethylene Glycol based coolant with corrosion inhibitors, typically pink or orange in color (e.g., Ford WSS-M97B44-D or equivalent). Capacity approximately 12 liters.
Brake Fluid: DOT 4 (or DOT 4 LV for ABS compatibility).
Power Steering Fluid: Hydraulic fluid meeting Aston Martin specification (likely Pentosin CHF 11S or equivalent).
Known Issues
Common Concerns 2004-2008: Eccentric shaft sensor failure (leading to 'check engine' light), ignition coil issues, early generation infotainment system glitches, potential for minor electrical gremlins due to complexity.
Specific Manual Utility: The manual provides detailed troubleshooting steps and procedures to address these common issues.
Wear Items
Typical Wear Items: Brake pads and rotors, tires, battery, suspension bushings, exhaust system components.
Vehicle History
Brand Heritage
Brand Legacy: Aston Martin is renowned for its British luxury sports cars, iconic design, and association with James Bond films, symbolizing performance, elegance, and exclusivity.
Model Evolution
Db9 Introduction: Launched at the 2003 Frankfurt Motor Show, the DB9 replaced the DB7 and introduced Aston Martin's new VH (Very Horizontal) platform architecture.
Design Influence: Styled by Ian Callum, the DB9 established the modern Aston Martin design language.
Production
Manufacturing Location: Gaydon, Warwickshire, United Kingdom
Production Period Covered: 2004-2008
Awards & Recognition
Recognitions
Automotive Awards: While specific awards for the 2004-2008 DB9 may vary, the model was widely praised for its design, performance, and handling, solidifying Aston Martin's reputation in the luxury GT segment.
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