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Aston Martin Db9 2007 Full Service Repair Manual

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Basic Information Identification Make: Aston Martin Model: DB9 Year: 2007 Introduction Market Position Positioning: The Aston Martin DB9 represented a significant step for the brand, blending classic grand touring luxury...
Type: Cars
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Sku: 158980
Aston Martin Db9 2007 Full Service Repair Manual
Basic Information
Identification
Make: Aston Martin
Model: DB9
Year: 2007
Introduction
Market Position
Positioning: The Aston Martin DB9 represented a significant step for the brand, blending classic grand touring luxury with modern performance and technology. It occupied the premium GT segment, competing with established players like Ferrari and Bentley.
Competitive Analysis
Competitors: Ferrari 575M Maranello, Bentley Continental GT, Mercedes-Benz SL-Class, Porsche 911.
Key Features
Design: Timeless Aston Martin styling, VH (Vertical/Horizontal) aluminum architecture for lightweight construction and rigidity.
Performance: Powerful V12 engine, engaging driving dynamics, refined grand touring comfort.
Manual Details
Coverage Areas
Primary Coverage: Full service, repair, maintenance, diagnostics, and refurbishment of the Aston Martin DB9 (2007 model year).
Page Count
Estimated Page Count: Likely several hundred pages, typical for a full factory-level service manual.
Manual Type
Type: Full Service Repair Manual
Language
Language: English
Format
File Format: PDF
Manual Coverage
Systems Covered
Powertrain: Engine (V12), transmission (ZF 6-speed automatic), differential, drivetrain components.
Chassis: Suspension (adaptive dampers), steering, brakes (carbon-ceramic option), wheels, chassis structure.
Electrical: Comprehensive wiring diagrams, diagnostic procedures for all electrical systems including ECU, CAN bus, infotainment, lighting, sensors, actuators.
Body: Body panel removal and installation, interior trim, glass, doors, hood, trunk, structural repairs, corrosion prevention.
Procedures Included
Routine Maintenance: Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, brake pad/rotor inspection.
Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, braking system service, cooling system service.
Diagnostics: Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), guided repair sequences, electrical system diagnostics.
Engine Mechanical: Engine assembly/disassembly, timing system, cylinder head service, piston/connecting rod service, crankshaft service, lubrication system repair.
Fuel And Emission Control: Fuel delivery system repair, fuel injectors, emissions control systems, catalytic converters, evaporative emissions system.
Cooling And Heating: Radiator service, water pump replacement, thermostat service, heater core, climate control system diagnostics.
Steering And Suspension: Front and rear suspension component replacement, steering rack and pump service, wheel alignment procedures.
Brake System: Brake caliper service, brake rotor replacement, brake fluid flushing and bleeding, ABS hydraulic unit service.
Wheels And Tires: Tire changing and balancing, wheel installation, torque specifications.
Body And Frame: Door panel removal, seat removal, dashboard disassembly, panel alignment, exterior trim replacement, structural integrity checks.
Electrical System Diagnostics: Fuse and relay identification and testing, component testing, wiring harness repair, diagnostic tool usage (e.g., for CAN bus communication).
Troubleshooting Guides: Systematic approaches to diagnosing a wide range of mechanical and electrical problems, often presented in a 'symptom-cause-correction' format.
Technical Depth
Depth: Factory-level detail suitable for professional technicians, covering everything from basic checks to complex component rebuilding and calibration.
Manual Specifications
File Format
File Type: PDF
Print Quality
Printable: Fully printable, allowing for on-demand paper copies of specific procedures or the entire manual.
Binding Type
Binding: Digital (PDF format) - no physical binding.
Paper Type
Paper Type: N/A (Digital File)
Engine Specifications
Primary Engine
Engine Code: Probably the 5.9L (5935cc) naturally aspirated V12 (Engine code potentially 'VH' or variant thereof).
Displacement: 5.9 Liters (5935 cc)
Configuration: V12, naturally aspirated
Bore X Stroke: Likely 89.0 mm x 79.5 mm (standard for this generation V12).
Compression Ratio: Around 10.3:1.
Performance
Horsepower: Approximately 450 bhp (331 kW) @ 6000 rpm.
Torque: Approximately 420 lb-ft (570 Nm) @ 5000 rpm.
Fuel System
Injection: Multi-point fuel injection (MPI).
Fuel Type: Premium Unleaded Gasoline (95 RON / 91 AKI minimum recommended).
Lubrication
Oil Capacity: Approximately 10.5 liters (11.1 US quarts) of engine oil.
Oil Specification: Likely fully synthetic, viscosity grade 5W-30 or 0W-40, meeting appropriate API and ACEA specifications (e.g., API SL/SM, ACEA A3/B4). Refer to manual for exact Aston Martin approved specification.
Cooling
Coolant Capacity: Approximately 12 liters (12.7 US quarts).
Coolant Specification: Ethylene glycol-based coolant, typically a long-life silicate-free or low-silicate formulation. Aston Martin specification should be followed.
Transmission
Standard
Type: ZF 6HP26 6-speed automatic transmission.
Optional
Type: No manual transmission option was generally available for the 2007 DB9 in most markets, though very limited numbers might exist for specific regions.
Features
Modes: Sport mode, manual shifting via paddle shifters (standard feature).
Fluid
Capacity: Approximately 10.5 liters (11.1 US quarts) for a complete fluid change.
Specification: ZF TE-ML 11, Lifeguardfluid 6. Refer to manual for exact Aston Martin approved fluid.
Dimensions
Exterior
Length: Approximately 4720 mm (185.8 inches).
Width: Approximately 1864 mm (73.4 inches) excluding mirrors.
Height: Approximately 1270 mm (50.0 inches).
Wheelbase: Approximately 2745 mm (108.1 inches).
Weights
Curb Weight: Approximately 1775 kg (3913 lbs).
Safety Features
Ratings
Crash Test Results: As a low-volume luxury sports car, official comprehensive crash test ratings from organizations like NHTSA or Euro NCAP are typically not available. However, designed to meet rigorous safety standards.
Active Features
Electronic Stability Control: Yes, with traction control.
Anti Lock Braking System: Yes (ABS), often with electronic brake-force distribution (EBD) and emergency brake assist (EBA).
Passive Features
Airbags: Front airbags for driver and passenger, side airbags, potentially curtain airbags.
Seatbelts: Pre-tensioning seatbelts with force limiters.
Technology Features
Infotainment
System: Original factory infotainment system, likely with navigation, CD player, and integrated climate control. Sound systems often provided by premium brands like Bang & Olufsen.
Driver Assistance
Features: Cruise control, parking sensors (rear), adaptive damping system (standard on most DB9s).
Connectivity
Bluetooth: Likely present for phone integration, though functionality may be basic by modern standards.
Maintenance
Service Intervals
Minor Service: Typically every 10,000 miles or 12 months, whichever comes first. Includes oil and filter change, general inspection.
Major Service: Typically every 20,000 miles or 24 months, including brake fluid flush, cabin filter replacement, spark plug replacement (may vary by mileage). Exact intervals should be confirmed with the manual.
Fluid Specifications
Brake Fluid: DOT 4, low viscosity (LV) or a high-performance equivalent meeting Aston Martin specifications.
Power Steering Fluid: Likely a specific hydraulic fluid, consult manual for exact specification and capacity.
Known Issues
Common Problems: Potential issues can include aging suspension components (bushings, mounts), minor electrical gremlins (due to complexity and age), issues with the Bang & Olufsen audio system, and wear on interior materials. The VH platform is generally robust. Regular adherence to maintenance is key.
Vehicle History
Brand Heritage
Heritage: Aston Martin has a storied history of producing luxurious and high-performance GT cars since its founding in 1913. Known for its association with James Bond and a legacy of elegant design and powerful engines.
Model Evolution
Db9 Introduction: The DB9 was launched in 2003 as a replacement for the DB7, marking a significant evolution with its new VH platform and V12 engine.
Production
Manufacturing Location: Gaydon, Warwickshire, England.
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