ASTON MARTIN DB9 2004-2011 Factory Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aston Martin Model: DB9 Model Generation: First Generation Production Years Covered: 2004-2011 Engine Displacement: 6.0L Codes Vin Prefix: SAL 👋 Introduction Market Position Brand Perception: Aston Martin DB9 represents a pinnacle of luxury grand touring, combining potent V12 performance with exquisite styling and craftsmanship. Competitive Analysis Competitors Era: Competed against other high-performance GT cars from brands like Ferrari (e.g., 575M Maranello, 599 GTB Fiorano), Bentley (Continental GT), and Porsche (911 Turbo). Key Features Design Philosophy: A blend of classic Aston Martin design cues with modern performance and technology, designed for effortless long-distance cruising and spirited driving. Manual Advantage: This is a factory-produced manual, ensuring the highest accuracy and completeness for all service and repair procedures. Its inclusion of circuit diagrams is a significant advantage for electrical troubleshooting. 📋 Manual Details Coverage Areas Main Systems: Body System, Frame and Mounting, Engine System, Suspension, Driveline, Brake System, Transmission, Clutch, Exhaust, Fuel, Steering, Climate Control, Information/Gauge/Warning, Power Supply, Vehicle Entertainment, Vacuum Distribution, Lighting, Electric Distribution/Electronic Control, Electronic Features Additional Documents: Vehicle Maintenance Sheet, Brochure, Circuit Diagrams Engine Specifics: Engine Assembly, Engine Structure, Lubrication System, Cooling System, Fuel Charging System, Accessory Drive System, Engine Cranking System, Ignition System, Emission Control, Valve Train, Engine Sealing, Power Conversion, Air Charging, Evaporative Emissions, Engine Management System, Throttle Control Chassis And Suspension: Subframes, Front Suspension, Rear Suspension, Road Wheel Alignment, Road Wheels and Tyres Drivetrain And Brakes: Driveshaft, Rear Drive System, Halfshafts, Brake System (Description, Front Disc Brake, Rear Disc Brakes, Hand Brake, Brake Actuation System, Power Brake System) Powertrain And Ancillaries: Transmission (Automatic, Manual, Cooling, Control System), Clutch (Controls), Exhaust (Overview, Silencer Assembly, Pipes and Supports), Fuel (Tank and Lines), Climate Control (Ventilation, Heater, Air Conditioning) Electrical And Lighting: Power Supply (Battery, Alternator), Information/Gauge/Warning, Vehicle Entertainment, Vacuum Distribution, Lighting (Front, Interior, Rear, Mechanisms), Electric Distribution/Electronic Control (Wiring, Vehicle Control System), Electronic Features (Anti-Theft) Page Count Estimated Total Pages: Estimate based on section count and typical page density: 600+ Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital) 📖 Manual Coverage Systems Covered Engine Details: Engine assembly, structure, lubrication, cooling, fuel charging, accessory drive, cranking, ignition, emission control, valve train, engine sealing, power conversion, air charging, evaporative emissions, engine management, throttle control Chassis Details: Body structure, front end, body closures, interior trim, exterior trim, mirrors, seating, glass/frame/mechanisms, instrument panel, handles/locks, wipers/washer, bumpers, restraining devices, subframes, front/rear suspension, road wheels/tires, driveshaft, rear drive, halfshafts, brake system (front/rear discs, handbrake, actuation, power assist), steering gear/power assist, steering column, steering wheel Electrical And Electronics: Battery system, alternator/regulator, vehicle entertainment (audio), vacuum distribution, lighting (front, interior, rear, mechanisms), wiring/circuit protection, vehicle control system, electronic features (active anti-theft) Frame And Mounting: Details on subframe removal, installation, and mounting points for core chassis components. Procedures Included Maintenance: Scheduled maintenance, fluid changes, component inspection Diagnostics: Troubleshooting, fault diagnosis, symptom-based troubleshooting Repair: Component removal, installation, overhaul, adjustment, and replacement Special Procedures: Lifting and jacking, vehicle recovery, special tool operation Component Disassembly Reassembly: Detailed step-by-step instructions for disassembling and reassembling all major vehicle components, including engine internals, transmission, suspension arms, and body panels. Wiring Diagrams: Inclusion of 'Circuit Diagrams' signifies comprehensive electrical system schematics for fault finding and component identification. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed diagrams, torque specifications, and diagnostic procedures. Diagnostic Ports: The manual's Appendix covers 'Diagnostic Ports', indicating coverage of OBD-II or proprietary diagnostic interfaces essential for troubleshooting engine and vehicle control systems. Technical Data: Includes detailed torque figures and conversion tables, crucial for correct assembly and disassembly of critical components. Troubleshooting Guides: The structured content and detailed sections imply the presence of troubleshooting guides for various systems and common issues. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text-based PDF, allowing for easy navigation of content. Print Quality: High-resolution digital scans suitable for printing. Binding Type Binding: Not applicable (digital format) Paper Type Paper: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: V12 Engine Code: Naturally Aspirated, Aston Martin VH Engine Architecture Engine Configuration: 60-degree V12, quad overhead camshafts (DOHC), 4 valves per cylinder Bore X Stroke: 89.0 mm x 79.5 mm (approximate) Engine Management: Engine Control Unit (ECU) with sophisticated fuel and ignition mapping Performance Horsepower Range: Approximately 450-510 hp depending on specific model year and tune Torque Range: Approximately 420-500 lb-ft depending on specific model year and tune Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (Premium 95 RON or higher recommended) Emission Control: Catalytic converters, evaporative emission control (EVAP) 🔧 Transmission Standard Transmission Type: Typically a 6-speed Touchtronic automatic transmission (ZF 6HP26 variant) Optional Transmission Type: A limited number of earlier models might have had a manual transmission option, but the automatic was predominant. Features Gear Selection: Paddle shifters...
Aston Martin DB9 represents a pinnacle of luxury grand touring, combining potent V12 performance with exquisite styling and craftsmanship.
Competitive Analysis
Competitors Era:
Competed against other high-performance GT cars from brands like Ferrari (e.g., 575M Maranello, 599 GTB Fiorano), Bentley (Continental GT), and Porsche (911 Turbo).
Key Features
Design Philosophy:
A blend of classic Aston Martin design cues with modern performance and technology, designed for effortless long-distance cruising and spirited driving.
Manual Advantage:
This is a factory-produced manual, ensuring the highest accuracy and completeness for all service and repair procedures. Its inclusion of circuit diagrams is a significant advantage for electrical troubleshooting.
📋 Manual Details
Coverage Areas
Main Systems:
Body System, Frame and Mounting, Engine System, Suspension, Driveline, Brake System, Transmission, Clutch, Exhaust, Fuel, Steering, Climate Control, Information/Gauge/Warning, Power Supply, Vehicle Entertainment, Vacuum Distribution, Lighting, Electric Distribution/Electronic Control, Electronic Features
Subframes, Front Suspension, Rear Suspension, Road Wheel Alignment, Road Wheels and Tyres
Drivetrain And Brakes:
Driveshaft, Rear Drive System, Halfshafts, Brake System (Description, Front Disc Brake, Rear Disc Brakes, Hand Brake, Brake Actuation System, Power Brake System)
Powertrain And Ancillaries:
Transmission (Automatic, Manual, Cooling, Control System), Clutch (Controls), Exhaust (Overview, Silencer Assembly, Pipes and Supports), Fuel (Tank and Lines), Climate Control (Ventilation, Heater, Air Conditioning)
Electrical And Lighting:
Power Supply (Battery, Alternator), Information/Gauge/Warning, Vehicle Entertainment, Vacuum Distribution, Lighting (Front, Interior, Rear, Mechanisms), Electric Distribution/Electronic Control (Wiring, Vehicle Control System), Electronic Features (Anti-Theft)
Page Count
Estimated Total Pages:
Estimate based on section count and typical page density: 600+
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital)
📖 Manual Coverage
Systems Covered
Engine Details:
Engine assembly, structure, lubrication, cooling, fuel charging, accessory drive, cranking, ignition, emission control, valve train, engine sealing, power conversion, air charging, evaporative emissions, engine management, throttle control
Chassis Details:
Body structure, front end, body closures, interior trim, exterior trim, mirrors, seating, glass/frame/mechanisms, instrument panel, handles/locks, wipers/washer, bumpers, restraining devices, subframes, front/rear suspension, road wheels/tires, driveshaft, rear drive, halfshafts, brake system (front/rear discs, handbrake, actuation, power assist), steering gear/power assist, steering column, steering wheel
Electrical And Electronics:
Battery system, alternator/regulator, vehicle entertainment (audio), vacuum distribution, lighting (front, interior, rear, mechanisms), wiring/circuit protection, vehicle control system, electronic features (active anti-theft)
Frame And Mounting:
Details on subframe removal, installation, and mounting points for core chassis components.
Component removal, installation, overhaul, adjustment, and replacement
Special Procedures:
Lifting and jacking, vehicle recovery, special tool operation
Component Disassembly Reassembly:
Detailed step-by-step instructions for disassembling and reassembling all major vehicle components, including engine internals, transmission, suspension arms, and body panels.
Wiring Diagrams:
Inclusion of 'Circuit Diagrams' signifies comprehensive electrical system schematics for fault finding and component identification.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed diagrams, torque specifications, and diagnostic procedures.
Diagnostic Ports:
The manual's Appendix covers 'Diagnostic Ports', indicating coverage of OBD-II or proprietary diagnostic interfaces essential for troubleshooting engine and vehicle control systems.
Technical Data:
Includes detailed torque figures and conversion tables, crucial for correct assembly and disassembly of critical components.
Troubleshooting Guides:
The structured content and detailed sections imply the presence of troubleshooting guides for various systems and common issues.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF, allowing for easy navigation of content.
Print Quality:
High-resolution digital scans suitable for printing.
Binding Type
Binding:
Not applicable (digital format)
Paper Type
Paper:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V12
Engine Code:
Naturally Aspirated, Aston Martin VH Engine Architecture
Engine Configuration:
60-degree V12, quad overhead camshafts (DOHC), 4 valves per cylinder
Bore X Stroke:
89.0 mm x 79.5 mm (approximate)
Engine Management:
Engine Control Unit (ECU) with sophisticated fuel and ignition mapping
Performance
Horsepower Range:
Approximately 450-510 hp depending on specific model year and tune
Torque Range:
Approximately 420-500 lb-ft depending on specific model year and tune
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (Premium 95 RON or higher recommended)
Emission Control:
Catalytic converters, evaporative emission control (EVAP)
🔧 Transmission
Standard
Transmission Type:
Typically a 6-speed Touchtronic automatic transmission (ZF 6HP26 variant)
Optional
Transmission Type:
A limited number of earlier models might have had a manual transmission option, but the automatic was predominant.
Features
Gear Selection:
Paddle shifters on steering wheel, gear selector in center console
Transmission Cooling:
Integrated transmission fluid cooler
📐 Dimensions
Exterior
Body Style:
2+2 Grand Tourer Coupe and Convertible (Volante)
Length:
Approx. 4,720 mm (185.8 in)
Width:
Approx. 1,860 mm (73.2 in) excluding mirrors
Height:
Approx. 1,280 mm (50.4 in)
Wheelbase:
Approx. 2,740 mm (107.9 in)
Weights
Curb Weight:
Approx. 1,750 - 1,850 kg (3,858 - 4,079 lbs) depending on body style and options
Gross Vehicle Weight Rating:
Not explicitly stated in provided info, but typically around 2,200 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Specific official crash test ratings (e.g., NHTSA, Euro NCAP) for this era of Aston Martin are not widely published in consumer databases due to low production volumes and luxury market positioning. However, it incorporates modern safety structures.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Dynamic Stability Control (DSC)
Passive Features
Passive Safety Features:
Front airbags, side airbags, seatbelt pretensioners, reinforced chassis structure
Restraining Devices:
Includes airbags and seatbelt systems, detailed within the manual's 'Restraining Devices' section.
💡 Technology Features
Infotainment
Audio System:
Premium audio system, likely branded (e.g., Bang & Olufsen or Aston Martin premium audio) with CD player and navigation system on later models.
Navigation:
Optional or standard on later models, integrated into the dashboard display.
Driver Assistance
Driver Aids:
Parking sensors, cruise control, potentially adaptive damping systems on later models.
Connectivity
Connectivity Features:
Limited by the era; primarily focused on audio connectivity (e.g., Aux input) and potentially Bluetooth hands-free calling on later models.
Electronic Control
Vehicle Control System:
Sophisticated vehicle control system managing engine, transmission, chassis dynamics, and safety systems. The manual's 'Electric Distribution/Electronic Control' section details these.
🔧 Maintenance
Service Intervals
Typical Intervals:
Manufacturer recommended intervals are typically annual or every 10,000 miles (16,000 km), with more frequent checks for high-performance components. The manual includes detailed 'Maintenance Schedules'.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 0W-40 or 5W-40) and API/ACEA specifications. Likely requires a high-quality synthetic oil.
Coolant:
Proprietary Aston Martin coolant or equivalent OAT (Organic Acid Technology) type, typically pink or red. Capacity specified in manual.
Brake Fluid:
DOT 4 or DOT 4 Plus (high-performance synthetic brake fluid) is typically required. Manual will specify exact type and change interval.
Transmission Fluid:
Specific automatic transmission fluid for ZF 6HP26 (e.g., Lifeguard 6). Manual will detail type and procedure for checking/changing.
Known Issues
Common Wear Items:
Brake pads/rotors, tires, suspension components (bushings, ball joints), exhaust system components, and certain electronic modules can be subject to wear over time due to high performance and age.
Potential Issues Documented:
The manual would cover the proper diagnosis and repair for potential issues related to the V12 engine's ignition, fuel delivery, cooling, and lubrication systems, as well as transmission and electronic control unit (ECU) concerns.
Maintenance Tools
Required Tools:
The manual lists 'Special Tools' and 'Specialist Tool Operation', essential for performing many diagnostic and repair procedures correctly on a high-end vehicle like the DB9.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aston Martin is renowned for its elegant styling, powerful engines, and association with luxury and motorsport, particularly through James Bond films.
Model Evolution
Db9 Introduction:
The DB9, designed by Ian Callum, replaced the DB7 and was built on Aston Martin's new VH (Vertical/Horizontal) platform, significantly improving chassis stiffness and design flexibility.
Production
Manufacturing Location:
Gaydon, Warwickshire, United Kingdom
Production Span:
2004-2012 (with minor updates and facelifts within this period)
🏆 Awards & Recognition
Recognitions
Automotive Awards:
While specific 'awards' for the manual itself aren't applicable, the Aston Martin DB9 was widely praised by automotive journalists for its styling, performance, and luxury credentials upon release.
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