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Aston Martin Vanquish V12 2002 Full Service Repair Manual

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Basic Information Identification Make: Aston Martin Model: Vanquish Year: 2002 Codes Engine Code: V12 DB7 GT/GTA derivation Generation Generation Designation: First Generation (VH Platform precursor) Introduction Market Position Market Segment:...
Type: Cars
Vendor:
Sku: 454063
Aston Martin Vanquish V12 2002 Full Service Repair Manual
Basic Information
Identification
Make: Aston Martin
Model: Vanquish
Year: 2002
Codes
Engine Code: V12 DB7 GT/GTA derivation
Generation
Generation Designation: First Generation (VH Platform precursor)
Introduction
Market Position
Market Segment: Luxury Grand Tourer
Target Audience: Affluent enthusiasts, collectors, and specialized workshops.
Competitive Analysis
Primary Competitors: Ferrari 456M GT, Bentley Continental GT (later models), Aston Martin DB7 V12 Vantage.
Key Features
Unique Selling Points: Hand-built craftsmanship, potent V12 engine, distinctive British styling, Bond association.
Manual Value Proposition: Empowers owners and technicians with factory-level repair and maintenance knowledge for this exclusive vehicle.
Manual Details
Coverage Areas
Primary Coverage: Full Service, Repair, Maintenance, Diagnostics, Rebuilding, Refurbishment, Restoration
Page Count
Estimated Page Count: Estimated 1000+ pages (based on typical full service manuals for this era and complexity)
Manual Type
Manual Type: Full Service and Repair Manual
Language
Language: English
Format
File Format: PDF
Delivery Method: Instant Download
Printability: Full Printable
Software Requirements: Adobe PDF Reader, WinRAR
Compatibility: All Versions of Windows & Mac
Manual Coverage
Systems Covered
Engine Systems: V12 6.0L Naturally Aspirated engine, engine management, fuel delivery, ignition, cooling, lubrication, emission control, intake and exhaust systems.
Transmission Systems: Automated Manual Transmission (AMT) operation, servicing, diagnostics, and repair procedures.
Drivetrain Systems: Rear-wheel drive system, driveshafts, differential, axles.
Suspension Systems: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Braking Systems: Hydraulic braking system, ABS, EBD, brake pad and rotor replacement, caliper servicing, fluid specifications.
Steering Systems: Power steering system, steering rack, pump, hoses, alignment procedures.
Electrical Systems: Comprehensive wiring diagrams, electrical component testing, starter, alternator, battery, lighting, instrument cluster, power windows, central locking.
Body And Chassis: Body panel removal and installation, chassis components, doors, hood, trunk, interior trim, glass replacement.
Climate Control Systems: HVAC system operation, refrigerant servicing, component testing.
Procedures Included
Maintenance Procedures: Routine maintenance, oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes.
Diagnostic Procedures: Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) interpretation, systematic fault finding.
Repair Procedures: Step-by-step instructions for component replacement, rebuilding, and repair of all major vehicle systems.
Technical Procedures: Engine rebuilds, transmission overhaul, suspension component replacement, electrical system diagnostics and repair.
Technical Depth
Depth Of Coverage: Extremely detailed, suitable for professional technicians and advanced DIY mechanics, covering complex procedures and diagnostics.
Diagnostic Focus: Comprehensive diagnostic information, including specific test procedures, expected values, and troubleshooting flowcharts.
Rebuild Information: Detailed information on engine and transmission component tolerances, specifications for rebuilding, and assembly procedures.
Manual Specifications
File Format
File Format Details: Portable Document Format (PDF) with layered content for clarity.
Print Quality
Print Resolution: High-resolution graphics and text for clear printing of all diagrams and instructions.
Binding Type
Binding Type: Digital (N/A for download, but printable for traditional binding)
Paper Type
Paper Type Recommendation: Recommended for printing on durable, semi-gloss paper for workshop use.
Engine Specifications
Primary Engine
Engine Type: Naturally Aspirated V12
Displacement: 5935 cc (5.9 Liters)
Bore X Stroke: 89.0 mm x 79.5 mm
Compression Ratio: 10.3:1
Valvetrain: DOHC, 4 valves per cylinder (48 valves total)
Performance
Horsepower: 420 bhp @ 6100 rpm
Torque: 550 Nm (406 lb-ft) @ 5000 rpm
Fuel System
Fuel Delivery: Multi-point Fuel Injection (MPI) with individual throttle bodies
Fuel Type: Unleaded Gasoline (Premium)
Engine Management
Engine Control Unit: ECU controlled ignition and fuel injection, likely a sophisticated system for its time.
Transmission
Standard
Transmission Type: Graziano M600 6-speed Automated Manual Transmission (AMT)
Optional
Optional Transmission: None offered for 2002 model year.
Features
Transmission Features: Hydraulically actuated clutch and gear changes, paddle shifters, Sport mode.
Fluid Specifications
Transmission Fluid Type: Specific ATF (Automatic Transmission Fluid) as per Aston Martin specifications, often a proprietary blend or high-performance synthetic.
Dimensions
Exterior
Length: 4760 mm (187.4 in)
Width: 1930 mm (76.0 in)
Height: 1280 mm (50.4 in)
Wheelbase: 2730 mm (107.5 in)
Weights
Curb Weight: Approx. 1700 kg (3748 lbs)
Safety Features
Ratings
Crash Test Ratings: No official NHTSA or Euro NCAP ratings publicly available for this model year and niche vehicle.
Active Features
Active Safety Features: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS).
Passive Features
Passive Safety Features: Front airbags, side airbags, reinforced chassis, three-point seatbelts with pre-tensioners.
Technology Features
Infotainment
Infotainment System: Factory original audio system, likely with CD player and basic navigation (market dependent). Less integrated than modern systems.
Driver Assistance
Driver Assistance Features: Limited by modern standards, focused on core driving dynamics.
Connectivity
Connectivity Options: No integrated Bluetooth or smartphone connectivity in the modern sense.
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (check manual for specifics).
Major Service Interval: Significant inspections and fluid changes recommended every 20,000 - 30,000 miles (detailed schedule in manual).
Fluid Specifications
Engine Oil Type: Fully Synthetic 5W-40 or 10W-40 meeting Aston Martin specific API/ACEA classifications.
Coolant Type: Ethylene Glycol based coolant with corrosion inhibitors, typically a specific Aston Martin green or blue formulation.
Brake Fluid Type: DOT 4 or DOT 5.1 High-Performance Brake Fluid.
Known Issues
Common Wear Items: Clutch wear due to AMT, suspension bushings, exhaust system components, electronic sensor failures.
Maintenance Considerations: Requires specialized knowledge and tools for certain repairs, particularly related to the AMT and V12 engine.
Vehicle History
Brand Heritage
Brand Legacy: Aston Martin has a long history of producing luxurious and powerful sports cars, often associated with James Bond films.
Model Evolution
Vanquish Lineage: The Vanquish was conceived as the flagship model, succeeding the Aston Martin Virage and DB7 Vantage in spirit, offering a more potent and technologically advanced experience.
Production
Production Location: Newport Pagnell, Buckinghamshire, England
Production Years: 2001-2007
Awards & Recognition
Recognitions
Automotive Accolades: The Vanquish was critically acclaimed for its performance, styling, and luxury; often praised as a modern icon of British automotive design.
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