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Austin Metro 1980-1990 Workshop Repair Service Manual
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Basic Information Identification Make: Austin Model: Metro Product Name: Austin Metro 1980-1990 Workshop Repair Service Manual PDF Download Generation Covered Years: 1980-1990 Codes Chassis Codes: Likely relates to BMC ADO97...
Type: Cars
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Sku: 422641
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| Basic Information | |
| Identification | |
| Make: | Austin |
| Model: | Metro |
| Product Name: | Austin Metro 1980-1990 Workshop Repair Service Manual PDF Download |
| Generation | |
| Covered Years: | 1980-1990 |
| Codes | |
| Chassis Codes: | Likely relates to BMC ADO97 platform derivatives |
| Introduction | |
| Market Position | |
| Description: | The Austin Metro was a popular British supermini designed to compete in a burgeoning segment. This manual provides essential technical documentation for owners and mechanics looking to maintain and repair these vehicles. |
| Competitive Analysis | |
| Competitors: | Ford Fiesta, Vauxhall Nova, Fiat Uno, Volkswagen Polo |
| Key Features | |
| Manual Advantage: | Provides professional-level repair and maintenance information, enabling significant cost savings for owners by facilitating DIY repairs. |
| Format Advantage: | Digital PDF format allows for easy searching, printing of specific sections, and protection from workshop grime. |
| Manual Details | |
| Coverage Areas | |
| General Maintenance: | Included |
| Troubleshooting: | Included |
| Engine Service Repair: | Included |
| Transmission Service Repair: | Included |
| Brake System: | Included |
| Wiring Diagrams: | Included |
| Electrical System: | Included |
| Suspension: | Included |
| Periodic Lubrication: | Included |
| Steering: | Included |
| Cooling System: | Included |
| Fuel Injection Fuel System: | Included |
| Emission System: | Included |
| Heater Air Conditioning: | Included |
| Engine Control System: | Included |
| Chassis Body: | Included |
| Restraint System: | Included |
| Interior: | Included |
| Differential Drive: | Included |
| Axle: | Included |
| Page Count | |
| Estimated Pages: | Hundreds (Specific count not provided, but described as comprehensive) |
| Manual Type | |
| Type: | Workshop Repair Service Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Delivery Method: | Instant Download |
| Print Quality: | Full Printable |
| Zoom Capability: | Yes |
| Software Requirements: | Adobe PDF Reader |
| System Compatibility: | All Versions of Windows & Mac |
| Manual Coverage | |
| Systems Covered | |
| Engine Management: | Comprehensive coverage including fuel injection systems, engine control units (ECU), and emission controls for all engine variants. |
| Powertrain: | Detailed information on manual and automatic transmissions, including clutch operation, gearbox servicing, and differential/drive axle maintenance. |
| Braking System: | Includes hydraulic systems, disc and drum brake servicing, parking brake adjustments, and component replacement procedures. |
| Electrical And Lighting: | In-depth coverage of the entire electrical system, including wiring diagrams, component testing, starter, alternator, lighting circuits, and accessory power. |
| Suspension And Steering: | Covers front and rear suspension components, shock absorbers, springs, steering rack, tie rods, and wheel alignment procedures. |
| Cooling And Heating: | Details on radiator, thermostat, water pump, heater core, and air conditioning system servicing. |
| Body And Chassis: | Information on body panel repair, chassis maintenance, doors, windows, locks, and interior trim. |
| Procedures Included | |
| Diagnostic Procedures: | Step-by-step diagnostic procedures for identifying and resolving common and complex faults across all vehicle systems. |
| Repair And Rebuild: | Detailed instructions for disassembly, cleaning, inspection, repair, and reassembly of all major vehicle components and systems. |
| Maintenance Schedules: | Recommended service intervals for oil changes, filter replacements, fluid checks, and general upkeep. |
| Troubleshooting Guides: | Specific troubleshooting sections for electrical issues, engine performance problems, and mechanical failures. |
| Torque Specifications: | Essential torque settings for critical fasteners across engine, chassis, and suspension components. |
| Special Tool Requirements: | Identification of specific tools required for various repair and maintenance tasks. |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from routine maintenance and fluid changes to complete engine rebuilds, transmission overhauls, and electrical system diagnostics. Designed for professional technicians and experienced DIYers. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Requirements: | WinZip (for potentially compressed files, although PDF itself doesn't need it) |
| Print Quality | |
| Printability: | Full Printable |
| Binding Type | |
| Binding: | N/A (Digital PDF Download) |
| Paper Type | |
| Paper Quality: | N/A (Digital PDF Download) |
| Manual Completeness | |
| Completeness: | Complete and intact, covering all models, engines, and trim levels for the specified years, without missing or corrupt sections. |
| Engine Specifications | |
| Primary Engine | |
| Engines Covered: | Likely includes A-Series variants (e.g., 998cc, 1275cc) and potentially Rover K-series engines in later models. Specific engine codes not detailed in product info, but 'All Engines' coverage is stated. |
| Performance | |
| Horsepower Range: | Varied depending on engine displacement, typically ranging from approximately 40-60 bhp. |
| Torque Range: | Varied depending on engine displacement, typically in the range of 50-70 lb-ft. |
| Fuel System | |
| Carburetion: | Initially utilized SU or Weber carburetors, with later models potentially featuring single-point or multi-point fuel injection. |
| Fuel Type: | Unleaded Petrol (from introduction of unleaded fuel regulations) |
| Transmission | |
| Standard | |
| Transmission Types: | Manual (4-speed typically) |
| Optional | |
| Transmission Types: | Automatic (likely 3-speed BW35 or similar) |
| Features | |
| Clutch: | Hydraulically actuated diaphragm clutch. |
| Dimensions | |
| Exterior | |
| Body Style: | 3-door hatchback |
| Length: | Approximately 3.37 meters (132.7 inches) |
| Width: | Approximately 1.54 meters (60.6 inches) |
| Height: | Approximately 1.37 meters (53.9 inches) |
| Weights | |
| Curb Weight: | Approximately 700-800 kg (1540-1760 lbs) depending on specification. |
| Safety Features | |
| Ratings | |
| Crash Safety: | Early 1980s safety standards, likely not subjected to modern Euro NCAP testing. Manual will detail relevant safety features of the era. |
| Active Features | |
| Braking Assist: | Standard braking system, potential for vacuum assistance depending on model. |
| Passive Features | |
| Seat Belts: | Standard fitment, likely lap and diagonal belts. |
| Restraint System: | Manual covers seat belt inspection and adjustment. |
| Technology Features | |
| Infotainment | |
| Audio System: | Basic radio cassette players were common, with aftermarket upgrades prevalent. Manual will cover speaker wiring and accessory power. |
| Driver Assistance | |
| ABS: | Anti-lock Braking System (ABS) was not standard or widely available on most Metro models during this period. |
| Connectivity | |
| Auxiliary Inputs: | Not applicable for this era of vehicle. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Typically every 3,000-6,000 miles or 6-12 months, dependent on usage. Manual will provide specific recommendations. |
| Spark Plugs: | Replacement recommended at intervals specified in the manual, often around 12,000-24,000 miles. |
| Timing Belt Chain: | A-Series engines typically used timing chains, requiring minimal maintenance. Later K-Series engines used belts with specific replacement intervals. |
| Fluid Specifications | |
| Engine Oil: | Likely 20W-50 or 10W-40 API SE/SF/SG, but manual will specify precise grade and capacity. |
| Coolant: | Ethylene glycol-based antifreeze/coolant, typically mixed 50/50 with distilled water. Manual will specify capacity. |
| Brake Fluid: | DOT 3 or DOT 4 brake fluid, manual will specify type and capacity. |
| Transmission Fluid: | Manual transmission oil (e.g., SAE 80W-90 GL-4) or automatic transmission fluid (e.g., Dexron II), manual will specify type and capacity. |
| Known Issues | |
| Rust Corrosion: | Prone to rust, particularly around wheel arches, sills, and suspension mounting points. Manual will guide on inspection and repair. |
| Hydrolastic Suspension: | Some models featured Hydrolastic suspension, which requires periodic fluid checks and maintenance. Manual will detail this. |
| Electrical Gremlins: | Older wiring harnesses can degrade, leading to intermittent electrical faults. The detailed wiring diagrams in the manual are crucial for diagnosis. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer History: | Austin Rover Group (later Rover Group), a significant player in the British automotive industry with a long history. |
| Model Evolution | |
| Development: | Developed from the British Leyland ADO97 project, sharing components with the Honda Civic (first generation) as part of a collaboration agreement. |
| Production | |
| Production Period: | 1980-1990 (for the models covered by this manual). Extended production beyond this under different branding. |
| Manufacturing Location: | United Kingdom (primarily Longbridge, Birmingham) |
| Awards & Recognition | |
| Recognitions | |
| Accolades: | While specific awards for the Metro itself might be limited, it was recognized for its practicality and affordability in the small car segment of its time. |