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Belarus 1025 Factory Parts Manual

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🏷️ Basic Information Identification Make: Belarus Model: 1025 Vehicle Type: Tractor Codes Common Model Codes: MTZ-1025 👋 Introduction Market Position Market Segment: Heavy-duty utility tractor designed for agricultural and heavy fieldwork. Competitive Analysis Key Competitors: Tractors from manufacturers like John Deere (e.g., 7000 series), Case IH, New Holland, and other Eastern Bloc tractor manufacturers (e.g., Ursus, Zetor) during its production period. Key Features Key Features: Robust construction, powerful engine, high torque, proven reliability (when maintained), versatile PTO, category II or III three-point hitch, capable of operating a wide range of implements. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive coverage of all parts and assemblies for the Belarus 1025 tractor. Page Count Page Count: Estimated 500+ pages (typical for factory parts manuals of this era and complexity). Manual Type Manual Type: Factory Parts Manual / Parts Catalog Language Language: English Format Format: Likely printed format (original factory issue), potentially available as a searchable PDF scan. 📖 Manual Coverage Systems Covered Engine Systems: Engine block, cylinder head, pistons, connecting rods, crankshaft, camshaft, valve train, cooling system, lubrication system, fuel injection system (components), air intake, exhaust system. Transmission Drivetrain Systems: Clutch, gearbox (main and auxiliary), transfer case, drive shafts, differentials (front and rear), final drives, PTO (Power Take-Off) drive. Hydraulics Systems: Hydraulic pump, hydraulic cylinders, control valves, hydraulic lines, hydraulic reservoir, linkage components, three-point hitch components. Chassis Suspension Steering: Front axle, rear axle, steering column, steering gearbox, steering linkage, braking system components (master cylinder, wheel cylinders, brake discs/drums, linkages), suspension components (if applicable to specific variants). Electrical Systems: Starter motor, alternator, battery system, lighting (headlights, tail lights, work lights), dashboard instruments, wiring harnesses, switches, sensors. Bodywork Operator Station: Cab structure, doors, windows, fenders, operator seat, control levers, pedals, platform components, ballast weights. Procedures Included Assembly Disassembly: Step-by-step exploded views and part identification for complete assembly and disassembly of all major tractor components and sub-assemblies. Part Identification: Detailed illustration of each part with corresponding part numbers for accurate ordering and replacement. Part Number Reference: Accurate and essential part numbers for all components, facilitating ordering from dealerships or aftermarket suppliers. Technical Depth Technical Depth: In-depth component-level breakdown. Essential for parts identification, sourcing, and understanding the construction of the tractor. Does not typically include repair procedures or diagnostic information. Diagrams Illustrations: Rich in exploded-view diagrams and detailed illustrations of each component and assembly, crucial for understanding part relationships and correct installation. 📊 Manual Specifications File Format File Format: If scanned PDF: High-resolution scan, potentially searchable text. If original print: Stapled or bound booklet. Print Quality Print Quality: Original factory print quality, typically black and white line drawings and text. Scans aim to replicate this clarity. Binding Type Binding Type: Original: Stapled or bound with a cardstock cover. PDF: Digital document. Paper Type Paper Type: Original: Durable paper stock suitable for workshop environments. PDF: Digital format. Completeness Manual Completeness: This factory parts manual is designed to be exhaustive for parts identification, covering every component from nuts and bolts to major assemblies. It's crucial for ordering correct replacement parts. ⚙️ Engine Specifications Primary Engine Engine Make Model: Belarus D-260.2 (a licensed or developed version of a modern diesel engine, often associated with Perkins or similar designs). Engine Cooling System: Liquid-cooled (water/antifreeze). Performance Horsepower: Approximately 101-105 HP (metric horsepower is often quoted for these tractors, which can be slightly higher than SAE HP). Torque: High torque output, critical for heavy draft work. Specific figures vary by engine tune but expect over 400 Nm. Fuel System Fuel Injection Type: Direct injection, typically with a high-pressure injection pump (e.g., inline or rotary type). Engine Layout Cylinders: 6-cylinder, inline diesel. Displacement: Approximately 7.12 Liters. 🔧 Transmission Standard Transmission Type: Manual gearbox with synchronized shifting. Gear Configuration: Typically 16 forward and 8 reverse gears, providing a wide range of speed and torque selections. Features Clutch Type: Dual-stage dry clutch (one for transmission, one for PTO). Drive System: 4WD (Four-Wheel Drive). Pto Speeds: Multiple PTO speeds available, typically 540/1000 RPM, driven by a separate PTO clutch engagement. 📐 Dimensions Exterior Overall Length: Approximately 4.7 meters (without implements). Overall Width: Approximately 1.9 meters (track width adjustable). Overall Height: Approximately 2.8 meters (to top of cab). Ground Clearance: Varies based on tire size and axle configuration, but generally sufficient for agricultural operations. Weights Operating Weight: Approximately 5,500 kg to 6,000 kg (unballasted). Wheelbase: Approximately 2.7 meters. 🛡️ Safety Features Ratings Safety Standards: Designed to meet or exceed safety standards of its production era, though specific ROPS (Roll-Over Protective Structure) or FOPS (Falling-Object Protective Structure) certifications might vary based on cab options and region. Active Features Braking System: Hydraulically operated wet disc brakes (rear axle), potentially drum brakes on front axle, parking brake mechanism. Passive Features Operator Station: Enclosed cab with good visibility, safety glass windows, operator seat with seatbelt. ROPS structure integrated into the cab...
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Type: Tractor
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Sku: 29055
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Belarus 1025 Factory Parts Manual
🏷️ Basic Information
Identification
Make:
Belarus
Model:
1025
Vehicle Type:
Tractor
Codes
Common Model Codes:
MTZ-1025
👋 Introduction
Market Position
Market Segment:
Heavy-duty utility tractor designed for agricultural and heavy fieldwork.
Competitive Analysis
Key Competitors:
Tractors from manufacturers like John Deere (e.g., 7000 series), Case IH, New Holland, and other Eastern Bloc tractor manufacturers (e.g., Ursus, Zetor) during its production period.
Key Features
Key Features:
Robust construction, powerful engine, high torque, proven reliability (when maintained), versatile PTO, category II or III three-point hitch, capable of operating a wide range of implements.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive coverage of all parts and assemblies for the Belarus 1025 tractor.
Page Count
Page Count:
Estimated 500+ pages (typical for factory parts manuals of this era and complexity).
Manual Type
Manual Type:
Factory Parts Manual / Parts Catalog
Language
Language:
English
Format
Format:
Likely printed format (original factory issue), potentially available as a searchable PDF scan.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine block, cylinder head, pistons, connecting rods, crankshaft, camshaft, valve train, cooling system, lubrication system, fuel injection system (components), air intake, exhaust system.
Transmission Drivetrain Systems:
Clutch, gearbox (main and auxiliary), transfer case, drive shafts, differentials (front and rear), final drives, PTO (Power Take-Off) drive.
Hydraulics Systems:
Hydraulic pump, hydraulic cylinders, control valves, hydraulic lines, hydraulic reservoir, linkage components, three-point hitch components.
Chassis Suspension Steering:
Front axle, rear axle, steering column, steering gearbox, steering linkage, braking system components (master cylinder, wheel cylinders, brake discs/drums, linkages), suspension components (if applicable to specific variants).
Electrical Systems:
Starter motor, alternator, battery system, lighting (headlights, tail lights, work lights), dashboard instruments, wiring harnesses, switches, sensors.
Bodywork Operator Station:
Cab structure, doors, windows, fenders, operator seat, control levers, pedals, platform components, ballast weights.
Procedures Included
Assembly Disassembly:
Step-by-step exploded views and part identification for complete assembly and disassembly of all major tractor components and sub-assemblies.
Part Identification:
Detailed illustration of each part with corresponding part numbers for accurate ordering and replacement.
Part Number Reference:
Accurate and essential part numbers for all components, facilitating ordering from dealerships or aftermarket suppliers.
Technical Depth
Technical Depth:
In-depth component-level breakdown. Essential for parts identification, sourcing, and understanding the construction of the tractor. Does not typically include repair procedures or diagnostic information.
Diagrams Illustrations:
Rich in exploded-view diagrams and detailed illustrations of each component and assembly, crucial for understanding part relationships and correct installation.
📊 Manual Specifications
File Format
File Format:
If scanned PDF: High-resolution scan, potentially searchable text. If original print: Stapled or bound booklet.
Print Quality
Print Quality:
Original factory print quality, typically black and white line drawings and text. Scans aim to replicate this clarity.
Binding Type
Binding Type:
Original: Stapled or bound with a cardstock cover. PDF: Digital document.
Paper Type
Paper Type:
Original: Durable paper stock suitable for workshop environments. PDF: Digital format.
Completeness
Manual Completeness:
This factory parts manual is designed to be exhaustive for parts identification, covering every component from nuts and bolts to major assemblies. It's crucial for ordering correct replacement parts.
⚙️ Engine Specifications
Primary Engine
Engine Make Model:
Belarus D-260.2 (a licensed or developed version of a modern diesel engine, often associated with Perkins or similar designs).
Engine Cooling System:
Liquid-cooled (water/antifreeze).
Performance
Horsepower:
Approximately 101-105 HP (metric horsepower is often quoted for these tractors, which can be slightly higher than SAE HP).
Torque:
High torque output, critical for heavy draft work. Specific figures vary by engine tune but expect over 400 Nm.
Fuel System
Fuel Injection Type:
Direct injection, typically with a high-pressure injection pump (e.g., inline or rotary type).
Engine Layout
Cylinders:
6-cylinder, inline diesel.
Displacement:
Approximately 7.12 Liters.
🔧 Transmission
Standard
Transmission Type:
Manual gearbox with synchronized shifting.
Gear Configuration:
Typically 16 forward and 8 reverse gears, providing a wide range of speed and torque selections.
Features
Clutch Type:
Dual-stage dry clutch (one for transmission, one for PTO).
Drive System:
4WD (Four-Wheel Drive).
Pto Speeds:
Multiple PTO speeds available, typically 540/1000 RPM, driven by a separate PTO clutch engagement.
📐 Dimensions
Exterior
Overall Length:
Approximately 4.7 meters (without implements).
Overall Width:
Approximately 1.9 meters (track width adjustable).
Overall Height:
Approximately 2.8 meters (to top of cab).
Ground Clearance:
Varies based on tire size and axle configuration, but generally sufficient for agricultural operations.
Weights
Operating Weight:
Approximately 5,500 kg to 6,000 kg (unballasted).
Wheelbase:
Approximately 2.7 meters.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet or exceed safety standards of its production era, though specific ROPS (Roll-Over Protective Structure) or FOPS (Falling-Object Protective Structure) certifications might vary based on cab options and region.
Active Features
Braking System:
Hydraulically operated wet disc brakes (rear axle), potentially drum brakes on front axle, parking brake mechanism.
Passive Features
Operator Station:
Enclosed cab with good visibility, safety glass windows, operator seat with seatbelt. ROPS structure integrated into the cab frame.
💡 Technology Features
Infotainment
Infotainment Features:
Basic operator controls and instrumentation. Typically no advanced infotainment system. May include a radio/cassette player in some cab configurations.
Driver Assistance
Driver Assistance Features:
Limited to mechanical and hydraulic systems. No electronic driver-assistance systems.
Connectivity
Connectivity Features:
None. Purely mechanical and hydraulic operation.
Operator Interface
Operator Controls:
Mechanical levers and linkages for transmission, hydraulics, PTO, and steering. Dashboard displays engine RPM, oil pressure, coolant temperature, battery voltage, and fuel level.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions and oil quality. Refer to specific operator manual if available.
Transmission Hydraulic Fluid Change:
Typically every 1000-1200 operating hours. Filter replacement usually concurrent.
Air Filter Maintenance:
Check and clean/replace daily or as needed in dusty conditions. Replace element per manufacturer recommendation (e.g., 500 hours or when restriction indicator activates).
Fluid Specifications
Engine Oil Type:
Diesel engine oil, API CD or higher, SAE 15W-40 or 10W-30 depending on climate. Consult operator's manual for precise specification.
Hydraulic Transmission Fluid:
UTTO (Universal Tractor Transmission Oil) or a comparable high-quality hydraulic fluid meeting specifications like John Deere J20C, Case IH MS-1207, or ZF TE-ML 03E/05F/06K. Capacity typically around 45-55 liters.
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water) providing protection against freezing and corrosion. Use a coolant meeting ASTM D3306 or equivalent.
Gearbox Oil Type:
May share hydraulic fluid or require a specific gear oil (e.g., API GL-4) for some gearbox components. Manual consultation is key.
Known Issues
Common Issues:
Early models might experience some issues with hydraulic pump reliability or seal longevity if not properly maintained. Electrical connections can sometimes be a point of failure if exposed to harsh environments. Clutch wear is normal for heavy use. PTO engagement issues can arise from linkage wear or clutch problems.
Maintenance Considerations:
Due to their robust, often mechanical nature, meticulous lubrication and regular fluid/filter changes are critical for longevity. Many components are designed for heavy-duty use but require diligent upkeep.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Belarus tractors are manufactured by Minsk Tractor Works (MTZ), a state-owned enterprise based in Belarus.
Model Evolution
Model Lineage:
The 1025 is part of the MTZ-80/900/1000 series, which has a long history of production and development, evolving from the iconic MTZ-50 and MTZ-80 models.
Production
Production Period:
The Belarus 1025 and its variants were primarily produced from the late 1990s through the 2000s, with ongoing production of similar models.
Manufacturing Location:
Minsk Tractor Works (MTZ), Minsk, Belarus.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific 'awards' are unlikely for this type of industrial equipment, Belarus tractors are globally recognized for their ruggedness, affordability, and ability to perform in challenging conditions, making them a popular choice in many markets.
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