🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E21 Model Year: 1978 Generation Generation Code: E21 Production Start Year: 1975 Production End Year: 1983 Codes Engine Codes Covered: M10 (4-cylinder), M20 (6-cylinder) 👋 Introduction Market Position Positioning: High-quality, vehicle-specific factory repair manual for enthusiasts and professionals maintaining the iconic BMW E21 3 Series. Competitive Analysis Advantage: Direct access to dealer-level information, crucial for accurate diagnosis and repair of this classic German sports sedan. Key Features Feature 1: Vehicle-specific, factory-issued content. Feature 2: Complete A-Z repair coverage. Feature 3: Includes diagrams, illustrations, and wiring schematics. Feature 4: Digital format offers convenience and portability. Feature 5: Empowers owners to perform their own maintenance and repairs. 📋 Manual Details Coverage Areas Model Variants Covered: All E21 3 Series models (e.g., 316, 318, 320, 320i, 323i) Repair Scope: Comprehensive A-Z repairs Page Count Estimated Page Count: N/A (Digital Format) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Digital Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac 📖 Manual Coverage Systems Covered Engine: Engine overhaul, diagnostics, performance tuning, cooling system, lubrication system, fuel delivery and control, emission control systems, intake and exhaust systems. Drivetrain: Clutch, manual transmission, automatic transmission, transfer case (if applicable), propeller shaft, drive shafts, differential, axle, suspension systems (front and rear), steering system (column, power steering). Brakes: Brake control systems, hydraulic brake systems, parking brake, brake pad/shoe replacement, caliper/wheel cylinder service, brake bleeding procedures, drum and disc brake systems. Electrical: Ignition system, starting system, charging system (alternator/generator, starter motor, battery), lighting systems, instrumentation, meters, audio/visual systems, horn, windshield wipers and washers, door locks, power windows (if equipped), engine immobilizer, cruise control. Body And Interior: Bodywork, exterior trim, interior trim, seats, seat belts, supplemental restraint systems (airbags, if present), windshield, glass, mirrors, instrument panel, engine hood, doors. Climate Control: Air conditioning system service and repair. Wheels And Tires: Tire and wheel specifications, mounting, balancing. Multiplex Communication: CAN communication systems (relevant to the era). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspections. Diagnostics: Troubleshooting guides, symptom-based diagnostics, common fault identification. Repair: Step-by-step instructions for component removal, overhaul, and installation across all covered systems. Technical Data: Specifications, torque values, clearances, test procedures, wiring schematics. Technical Depth Depth: Factory-level, detailed diagnostic and repair procedures for technicians and advanced DIY enthusiasts. Accuracy: Vehicle-specific, not generic; identical to dealership technician manuals. 📊 Manual Specifications File Format Format Type: PDF Searchability: Implied searchable text within PDF Print Quality Printability: Yes, individual pages or sections can be printed. Image Scalability: Yes, diagrams and illustrations can be enlarged for printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader, Winzip (free) ⚙️ Engine Specifications Primary Engine Engine Family: M10 (4-cylinder) and M20 (6-cylinder) 4 Cylinder Variants: 2.0L (e.g., 318, 320), 1.8L (e.g., 316) 6 Cylinder Variants: 2.3L (e.g., 323i), 2.0L (e.g., 320/6) Performance Typical Hp Range: 75 hp (316) to 143 hp (323i) Typical Torque Range: 120 Nm (316) to 205 Nm (323i) Fuel System Fuel Delivery: Carburetor (e.g., Solex, Zenith) for most models, Bosch K-Jetronic fuel injection for 320i and 323i. Fuel Type: Unleaded Gasoline (premium recommended for higher compression variants) Cooling System Type: Liquid-cooled Lubrication Oil Type Recommendation: API SG or SH, SAE 20W-50 or 10W-40 (refer to manual for precise viscosity based on climate) Ignition System Type: Distributor-based ignition system (e.g., Bosch) 🔧 Transmission Standard Type 4 Cylinder: 4-speed Manual Transmission Type 6 Cylinder: 4-speed or 5-speed Manual Transmission Optional Automatic Transmission: 3-speed Automatic Transmission (e.g., ZF 3HP18, 3HP22) available on most models. Features Clutch Type: Dry single-plate clutch Transmission Fluid Manual: Manual Gearbox Oil (e.g., SAE 75W-90 GL-4) Transmission Fluid Automatic: ATF Dexron II (or equivalent) 📐 Dimensions Exterior Wheelbase: Approx. 2563 mm (100.9 in) Length: Approx. 4360 mm (171.7 in) Width: Approx. 1670 mm (65.7 in) Height: Approx. 1380 mm (54.3 in) Weights Curb Weight Range: Approx. 1150 kg - 1300 kg (2535 lbs - 2866 lbs) depending on engine and equipment. 🛡️ Safety Features Ratings Era Safety Standards: Compliant with 1970s automotive safety standards; lacks modern active safety systems. Focus on passive safety elements. Active Features Active Safety: Four-wheel disc brakes on most higher-performance models (e.g., 323i); disc front/drum rear on others. Generally effective braking for its era. Passive Features Passive Safety: Rigid safety cage, energy-absorbing steering column, padded dashboard, three-point seat belts (standard front, optional rear). Windshield Glass: Laminated safety glass for windshield, toughened glass for side and rear windows. 💡 Technology Features Infotainment Infotainment Systems: Basic analog radio systems, optional cassette players. Limited in-car entertainment features by modern standards. Driver Assistance Driver Assistance Systems: None by modern definition. Focus on driver feedback and control. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km (3,000 -...
High-quality, vehicle-specific factory repair manual for enthusiasts and professionals maintaining the iconic BMW E21 3 Series.
Competitive Analysis
Advantage:
Direct access to dealer-level information, crucial for accurate diagnosis and repair of this classic German sports sedan.
Key Features
Feature 1:
Vehicle-specific, factory-issued content.
Feature 2:
Complete A-Z repair coverage.
Feature 3:
Includes diagrams, illustrations, and wiring schematics.
Feature 4:
Digital format offers convenience and portability.
Feature 5:
Empowers owners to perform their own maintenance and repairs.
📋 Manual Details
Coverage Areas
Model Variants Covered:
All E21 3 Series models (e.g., 316, 318, 320, 320i, 323i)
Repair Scope:
Comprehensive A-Z repairs
Page Count
Estimated Page Count:
N/A (Digital Format)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
Digital Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, diagnostics, performance tuning, cooling system, lubrication system, fuel delivery and control, emission control systems, intake and exhaust systems.
Drivetrain:
Clutch, manual transmission, automatic transmission, transfer case (if applicable), propeller shaft, drive shafts, differential, axle, suspension systems (front and rear), steering system (column, power steering).
Laminated safety glass for windshield, toughened glass for side and rear windows.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic analog radio systems, optional cassette players. Limited in-car entertainment features by modern standards.
Driver Assistance
Driver Assistance Systems:
None by modern definition. Focus on driver feedback and control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually, depending on driving conditions and oil quality used.
Spark Plug Replacement:
Every 20,000 - 40,000 km (12,000 - 25,000 miles), depending on spark plug type.
Timing Belt Chain Service:
M10 and M20 engines use a timing chain, which requires inspection for wear and tensioner adjustment; no scheduled replacement interval unless symptomatic.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 - 5.5 liters (4.7 - 5.8 US quarts), varies by engine.
Coolant Capacity:
Approx. 7.0 - 8.0 liters (7.4 - 8.5 US quarts), varies by engine.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issue 1:
Rust and corrosion, particularly on wheel arches, sills, and underbody.
Common Issue 2:
Carburetor tuning and fuel system issues (especially with older fuel and ethanol content).
Common Issue 3:
Aging rubber components (bushings, hoses, seals) leading to leaks and poor handling.
Common Issue 4:
Electrical system gremlins (corroded connections, failing relays, faulty grounds).
Common Issue 5:
Cooling system component wear (radiator leaks, fan clutch failure, thermostat issues).
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for 'The Ultimate Driving Machine' was solidified with the E21, emphasizing sporty handling, performance, and build quality.
Model Evolution
E21 Introduction:
Introduced in 1975 as the successor to the successful 02 Series, the E21 marked BMW's first foray into a modern compact executive sedan with a more integrated design and improved aerodynamics.
E21 Updates:
Facelifted in 1977 with minor styling revisions and engine upgrades; further updates in 1980 included revised engines, improved aerodynamics (e.g., front spoiler), and interior enhancements.
Production
Production Period:
1975-1983
Manufacturing Locations:
Germany (Munich, Dingolfing), South Africa, Belgium, and other assembly plants.
Total Production:
Over 1.3 million units
🏆 Awards & Recognition
Recognitions
Design Awards:
The E21's clean and functional design was well-received and set a benchmark for the compact executive class.
Ratings
Driving Dynamics Rating:
Consistently rated highly for its engaging driving dynamics and handling characteristics.
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