BMW 318i 1983-1991 Repair Service Manual 1984 1985 1986 1987 1988 1989 1990 1991
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🏷️ Basic Information Identification Make: BMW Model: 318i Generation: E30 Codes Chassis Code: E30 Engine Code: M10 (Specific variants within the range) 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Target Audience: Individuals seeking a sporty, reliable, and engaging driving experience with a focus on driver feedback. Competitive Analysis Key Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240 Series. Key Features Driving Dynamics: Renowned for its balanced chassis, RWD layout, and responsive steering, characteristic of the BMW driving experience. Build Quality: High-quality interior materials and robust construction typical of BMW vehicles from this era. Design: Iconic E30 design by Claus Luthe, characterized by clean lines and a compact, purposeful stance. 📋 Manual Details Coverage Areas Applicable Model Years: 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Vehicle Variants Covered: All 318i models (Sedan, Coupe, Convertible, Touring - where applicable for the year range) Page Count Estimated Page Count: Likely 500-1500+ pages (typical for comprehensive factory-level repair manuals of this era) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English (Standard for most official BMW manuals of this period) Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing components, cooling system, lubrication system, fuel injection system (Bosch L-Jetronic/Motronic). Engine Management: Ignition system (coil, distributor, spark plugs), fuel delivery, ECU (Engine Control Unit) diagnosis, sensor functions. Transmission: Manual transmission overhaul, clutch replacement, automatic transmission (if applicable for specific year 318i) diagnosis and repair, driveshaft, differential. Suspension: Front and rear suspension components, struts, shock absorbers, control arms, bushings, sway bars, wheel bearings. Brakes: Brake system hydraulics, master cylinder, brake calipers, brake pads, brake discs/rotors, rear drum brakes (if applicable), parking brake, ABS system diagnosis (if equipped). Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting system (headlights, taillights, interior lights), fuses, relays, instrument cluster, power windows, locks. Body And Chassis: Body panel repair, door mechanisms, glass replacement, interior trim, chassis components, rust prevention. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter replacement, coolant checks, belt inspection and replacement, brake fluid flush. Troubleshooting: Diagnostic procedures for common starting, running, electrical, and mechanical issues with step-by-step guidance. Repair And Rebuild: Detailed instructions for component removal, disassembly, inspection, repair, and reassembly for major vehicle systems. Technical Specifications: Torque specifications, clearances, timing settings, fluid capacities and types, electrical component values. Technical Depth Depth Of Information: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable if the PDF was created from scanned pages with OCR. Image Quality: Illustrated with clear, step-by-step instructions and diagrams. Quality can vary based on the original source scan. Print Quality Printable: Yes, designed to be printable for workshop use. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, Naturally Aspirated Engine Code Variant: M10B18 (Common variant for 318i) Displacement: 1.8 Liters (1766 cc) Performance Horsepower Typical: Approximately 105-115 hp (depending on specific market and emission controls) Torque Typical: Approximately 145-155 Nm (107-114 lb-ft) (depending on specific market and emission controls) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic electronic fuel injection Fuel Type: Unleaded Gasoline (Premium recommended) 🔧 Transmission Standard Transmission Type Standard: 4-speed or 5-speed Manual Transmission Optional Transmission Type Optional: 3-speed or 4-speed Automatic Transmission (ZF 3HP22, ZF 4HP22) Features Drivetrain: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Wheelbase E30: 2570 mm (101.2 in) Length E30 Sedan: 4325 mm (170.3 in) Width E30: 1675 mm (65.9 in) Height E30 Sedan: 1380 mm (54.3 in) Weights Curb Weight Typical: 1150-1250 kg (2535-2756 lbs) (depending on body style and options) 🛡️ Safety Features Ratings Crash Test Era Context: Safety standards were less stringent than today. E30 was designed with crumple zones and a strong safety cage for its time. Active Features ABS: Optional on some models, standard on later variants. Passive Features Seatbelts: Standard front seatbelts, optional rear seatbelts. Body Structure: Reinforced safety cage and front/rear crumple zones. 💡 Technology Features Infotainment Audio System: Factory cassette player with AM/FM radio. Upgrades common. Driver Assistance ABS: As mentioned, optional ABS on some models. Connectivity Original Connectivity: Limited to basic antenna for radio reception. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-10,000 miles or 12 months (whichever comes first), depending on driving conditions and oil used. Spark Plug Replacement: Approximately 30,000 miles (standard copper plugs). Coolant Flush: Every 2-3 years or 30,000-40,000 miles. Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity for climate) Coolant Type: Ethylene Glycol based antifreeze (BMW Blue or equivalent). Brake Fluid Type: DOT 4. Transmission Fluid Manual: GL-4 Gear...
Ignition system (coil, distributor, spark plugs), fuel delivery, ECU (Engine Control Unit) diagnosis, sensor functions.
Transmission:
Manual transmission overhaul, clutch replacement, automatic transmission (if applicable for specific year 318i) diagnosis and repair, driveshaft, differential.
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, bushings, sway bars, wheel bearings.
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable if the PDF was created from scanned pages with OCR.
Image Quality:
Illustrated with clear, step-by-step instructions and diagrams. Quality can vary based on the original source scan.
Print Quality
Printable:
Yes, designed to be printable for workshop use.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, Naturally Aspirated
Engine Code Variant:
M10B18 (Common variant for 318i)
Displacement:
1.8 Liters (1766 cc)
Performance
Horsepower Typical:
Approximately 105-115 hp (depending on specific market and emission controls)
Torque Typical:
Approximately 145-155 Nm (107-114 lb-ft) (depending on specific market and emission controls)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic electronic fuel injection
Fuel Type:
Unleaded Gasoline (Premium recommended)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed or 5-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed or 4-speed Automatic Transmission (ZF 3HP22, ZF 4HP22)
Features
Drivetrain:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Wheelbase E30:
2570 mm (101.2 in)
Length E30 Sedan:
4325 mm (170.3 in)
Width E30:
1675 mm (65.9 in)
Height E30 Sedan:
1380 mm (54.3 in)
Weights
Curb Weight Typical:
1150-1250 kg (2535-2756 lbs) (depending on body style and options)
🛡️ Safety Features
Ratings
Crash Test Era Context:
Safety standards were less stringent than today. E30 was designed with crumple zones and a strong safety cage for its time.
Active Features
ABS:
Optional on some models, standard on later variants.
Passive Features
Seatbelts:
Standard front seatbelts, optional rear seatbelts.
Body Structure:
Reinforced safety cage and front/rear crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory cassette player with AM/FM radio. Upgrades common.
Driver Assistance
ABS:
As mentioned, optional ABS on some models.
Connectivity
Original Connectivity:
Limited to basic antenna for radio reception.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 miles or 12 months (whichever comes first), depending on driving conditions and oil used.
Spark Plug Replacement:
Approximately 30,000 miles (standard copper plugs).
Coolant Flush:
Every 2-3 years or 30,000-40,000 miles.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity for climate)
Coolant Type:
Ethylene Glycol based antifreeze (BMW Blue or equivalent).
Brake Fluid Type:
DOT 4.
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., Mobil 75W-90 or Red Line MT-90)
Transmission Fluid Automatic:
Dexron III (or equivalent)
Known Issues
Rust Prone Areas:
Fender arches, rocker panels, trunk floor, around windshield and rear window seals.
Cooling System:
Plastic coolant expansion tank can become brittle and crack; water pump seals can leak.
Fuel System:
Fuel accumulator, fuel pump, and injector seals can degrade over time, leading to hard starting or rough idling.