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BMW 325i 2006-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Generation: E90/E91/E92/E93 Model Years Covered: 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Segment: Compact Executive Car / Sport Sedan Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35 Key Features Driving Dynamics: Renowned for balanced chassis, precise steering, and engaging driving experience Powertrain Philosophy: Inline-6 engines known for smooth power delivery and refinement 📋 Manual Details Coverage Areas Engine Variants: N52B25 (2.5L Inline-6) Body Styles: Sedan (E90), Wagon (E91), Coupe (E92), Convertible (E93) Page Count Estimated Page Count: Thousands (typical for full factory service manual) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system, ignition system, transmission (manual & automatic) Chassis: Suspension (front & rear), steering system, braking system (hydraulic, ABS, DSC), wheels & tires Electrical: Body electrical systems, lighting, instrument cluster, infotainment, HVAC controls, power windows/locks/mirrors, starter & charging system, ECU/DME diagnostics Body And Interior: Body panels, doors, hoods, trunk, interior trim, seats, airbags, climate control system (HVAC) Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, belt replacement Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), pinpoint tests, wiring diagrams, component testing Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair/replacement, body panel repair Technical Data: Torque specifications, clearances, timing procedures, diagnostic parameters, wiring schematics Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics) 📊 Manual Specifications File Format Searchable Text: Yes (typically, for PDF versions) Printable: Yes Print Quality Image Resolution: High (suitable for viewing diagrams and schematics) Binding Type Binding: N/A (PDF format) Paper Type Paper Type: N/A (PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: N52B25 Engine Type: Naturally Aspirated Inline-6 Cylinder, DOHC, 24 Valves Displacement: 2497 cc (2.5 Liters) Performance Horsepower Hp: 215 hp @ 6500 RPM Torque Lb Ft: 185 lb-ft @ 2750 RPM Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI), Valvetronic, VANOS Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) Technical Details Bore X Stroke: 82.0 mm x 78.5 mm Compression Ratio: 10.7:1 Engine Oil Capacity Quarts: 6.9 US quarts (6.5 Liters) with filter change Engine Oil Specification: BMW Longlife-01 (LL-01) or BMW Longlife-01 FE (LL-01 FE) 🔧 Transmission Standard Type Standard: 6-Speed Manual Transmission (Getrag GS6-37DZ) Optional Type Optional: 6-Speed Steptronic Automatic Transmission (ZF 6HP19) Features Steptronic Functionality: Allows manual gear selection via shifter or paddle shifters (on some models) Fluid Specifications Manual Manual Transmission Fluid: MTF LT-3 (BMW part number 83 22 0 309 031) Fluid Specifications Automatic Automatic Transmission Fluid: ZF LifeguardFluid 6 (or equivalent spec like Shell LA2634, ATF6) 📐 Dimensions Exterior Sedan Length In: 181.8 Width In: 70.2 Height In: 56.7 Wheelbase In: 108.7 Interior Sedan Front Headroom In: 38.7 Front Legroom In: 41.7 Rear Headroom In: 37.4 Rear Legroom In: 34.3 Cargo Sedan Trunk Volume Cu Ft: 12.0 Weights Sedan Curb Weight Lbs: 3461 - 3594 (depending on transmission and options) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (Driver and Passenger) IIHS Front Offset Crash Test: Good Active Features Stability Control: Dynamic Stability Control (DSC), Dynamic Traction Control (DTC) Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, front and rear head protection system (curtain airbags) Seatbelts: Active front head restraints, pre-tensioners and force limiters for all seating positions 💡 Technology Features Infotainment System Name: iDrive (early generation, CCC or CIC depending on build date and options) Features: Radio, CD player, optional navigation, Bluetooth connectivity (often requires adapter for later phone compatibility) Driver Assistance Features Available: Cruise control, optional adaptive headlamps, parking sensors (PDC) Connectivity Auxiliary Input: Standard 3.5mm auxiliary audio input (in glovebox or center console) Usb Connectivity: Optional, often through a specific adapter cable in the center console or glovebox 🔧 Maintenance Service Intervals Oil Change Interval: Condition Based Service (CBS) system, typically around 10,000-15,000 miles or annually, depending on driving conditions Brake Fluid Change: Every 2 years (regardless of mileage) Engine Air Filter: As per CBS, often around 30,000-40,000 miles Cabin Microfilter: As per CBS, often annually or every 15,000-20,000 miles Spark Plugs: Typically every 60,000-100,000 miles depending on plug type and CBS recommendations Fluid Specifications Coolant Type: BMW Engine Coolant/Antifreeze (blue, G48 specification) Power Steering Fluid: Pentosin CHF 11S or equivalent Known Issues Common Issue 1: Oil filter housing gasket leaks (seepage common) Common Issue 2: Water pump failure (often plastic impeller breaks) Common Issue 3: Valve cover gasket leaks Common Issue 4: PCV (Positive Crankcase Ventilation) system issues, potentially leading to oil consumption or leaks Common Issue 5: Coolant expansion tank leaks or cracks 📚 Vehicle History Brand Heritage Brand Focus: Performance, luxury,...
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BMW 325i 2006-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Generation:
E90/E91/E92/E93
Model Years Covered:
2006, 2007, 2008, 2009, 2010
👋 Introduction
Market Position
Segment:
Compact Executive Car / Sport Sedan
Competitive Analysis
Key Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35
Key Features
Driving Dynamics:
Renowned for balanced chassis, precise steering, and engaging driving experience
Powertrain Philosophy:
Inline-6 engines known for smooth power delivery and refinement
📋 Manual Details
Coverage Areas
Engine Variants:
N52B25 (2.5L Inline-6)
Body Styles:
Sedan (E90), Wagon (E91), Coupe (E92), Convertible (E93)
Page Count
Estimated Page Count:
Thousands (typical for full factory service manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system, ignition system, transmission (manual & automatic)
Chassis:
Suspension (front & rear), steering system, braking system (hydraulic, ABS, DSC), wheels & tires
Electrical:
Body electrical systems, lighting, instrument cluster, infotainment, HVAC controls, power windows/locks/mirrors, starter & charging system, ECU/DME diagnostics
Body And Interior:
Body panels, doors, hoods, trunk, interior trim, seats, airbags, climate control system (HVAC)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, belt replacement
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), pinpoint tests, wiring diagrams, component testing
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component repair/replacement, body panel repair
Technical Data:
Torque specifications, clearances, timing procedures, diagnostic parameters, wiring schematics
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics)
📊 Manual Specifications
File Format
Searchable Text:
Yes (typically, for PDF versions)
Printable:
Yes
Print Quality
Image Resolution:
High (suitable for viewing diagrams and schematics)
Binding Type
Binding:
N/A (PDF format)
Paper Type
Paper Type:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
N52B25
Engine Type:
Naturally Aspirated Inline-6 Cylinder, DOHC, 24 Valves
Displacement:
2497 cc (2.5 Liters)
Performance
Horsepower Hp:
215 hp @ 6500 RPM
Torque Lb Ft:
185 lb-ft @ 2750 RPM
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI), Valvetronic, VANOS
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Technical Details
Bore X Stroke:
82.0 mm x 78.5 mm
Compression Ratio:
10.7:1
Engine Oil Capacity Quarts:
6.9 US quarts (6.5 Liters) with filter change
Engine Oil Specification:
BMW Longlife-01 (LL-01) or BMW Longlife-01 FE (LL-01 FE)
🔧 Transmission
Standard
Type Standard:
6-Speed Manual Transmission (Getrag GS6-37DZ)
Optional
Type Optional:
6-Speed Steptronic Automatic Transmission (ZF 6HP19)
Features
Steptronic Functionality:
Allows manual gear selection via shifter or paddle shifters (on some models)
Fluid Specifications Manual
Manual Transmission Fluid:
MTF LT-3 (BMW part number 83 22 0 309 031)
Fluid Specifications Automatic
Automatic Transmission Fluid:
ZF LifeguardFluid 6 (or equivalent spec like Shell LA2634, ATF6)
📐 Dimensions
Exterior Sedan
Length In:
181.8
Width In:
70.2
Height In:
56.7
Wheelbase In:
108.7
Interior Sedan
Front Headroom In:
38.7
Front Legroom In:
41.7
Rear Headroom In:
37.4
Rear Legroom In:
34.3
Cargo Sedan
Trunk Volume Cu Ft:
12.0
Weights Sedan
Curb Weight Lbs:
3461 - 3594 (depending on transmission and options)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (Driver and Passenger)
IIHS Front Offset Crash Test:
Good
Active Features
Stability Control:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC)
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, front and rear head protection system (curtain airbags)
Seatbelts:
Active front head restraints, pre-tensioners and force limiters for all seating positions
💡 Technology Features
Infotainment
System Name:
iDrive (early generation, CCC or CIC depending on build date and options)
Features:
Radio, CD player, optional navigation, Bluetooth connectivity (often requires adapter for later phone compatibility)
Driver Assistance
Features Available:
Cruise control, optional adaptive headlamps, parking sensors (PDC)
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input (in glovebox or center console)
Usb Connectivity:
Optional, often through a specific adapter cable in the center console or glovebox
🔧 Maintenance
Service Intervals
Oil Change Interval:
Condition Based Service (CBS) system, typically around 10,000-15,000 miles or annually, depending on driving conditions
Brake Fluid Change:
Every 2 years (regardless of mileage)
Engine Air Filter:
As per CBS, often around 30,000-40,000 miles
Cabin Microfilter:
As per CBS, often annually or every 15,000-20,000 miles
Spark Plugs:
Typically every 60,000-100,000 miles depending on plug type and CBS recommendations
Fluid Specifications
Coolant Type:
BMW Engine Coolant/Antifreeze (blue, G48 specification)
Power Steering Fluid:
Pentosin CHF 11S or equivalent
Known Issues
Common Issue 1:
Oil filter housing gasket leaks (seepage common)
Common Issue 2:
Water pump failure (often plastic impeller breaks)
Common Issue 3:
Valve cover gasket leaks
Common Issue 4:
PCV (Positive Crankcase Ventilation) system issues, potentially leading to oil consumption or leaks
Common Issue 5:
Coolant expansion tank leaks or cracks
📚 Vehicle History
Brand Heritage
Brand Focus:
Performance, luxury, driving dynamics, engineering excellence
Model Evolution
E90 Generation Introduction:
Introduced in 2005 (for the 2006 model year) as a replacement for the E46 3 Series
Design Language:
Marked a shift to sharper lines and a more modern aesthetic compared to the E46 generation
Production
Manufacturing Locations:
Germany (primarily Dingolfing, Munich), and South Africa
🏆 Awards & Recognition
Recognitions
Ward Auto 10 Best Engines:
The N52 engine family (including the 2.5L variant) was recognized in Ward's 10 Best Engines lists in prior years for its smooth power delivery and efficiency.
Consumer Reports Reliability:
Overall reliability ratings for this generation of 3 Series vary, with some areas showing above-average reliability and others average to below-average, particularly concerning electrical components and certain powertrain elements. The manual is crucial for proactive maintenance.
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