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    BMW 330 330i 1999-2005 Workshop Service Manual for Repair

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    🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 330i Generation Generation Code: E46 Codes Engine Code Primary: M54B30 👋 Introduction Market Position Segment: Premium Compact Executive Sedan Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS Key Features Driving Dynamics: Renowned for its balanced chassis, engaging handling, and rear-wheel-drive bias. Powertrain: The 330i features BMW's robust M54 inline-six engine, offering smooth power delivery and refined performance. 📋 Manual Details Coverage Areas Applicable Model Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Total Pages: 1258 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, assembly, disassembly, component testing, timing, lubrication system. Engine Management: Fuel injection system (DISA, VANOS), ignition system, emissions control, sensor diagnostics, ECU functions. Transmission: Manual (Getrag 420G) and Automatic (GM A5S360R/A5S325Z) transmission repair, clutch, torque converter, electronic controls. Drivetrain: Driveshafts, differential, axle shafts, wheel bearings. Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, springs, alignment specifications. Steering: Power steering system, steering rack, pump, fluid, tie rods, steering column. Brakes: Brake system diagnosis, ABS, DSC, brake pads, rotors, calipers, hydraulic lines, parking brake. Electrical System: Battery, charging system, starter, lighting, power windows, mirrors, locks, wipers, horn, fuse box diagrams. Body And Chassis: Body panels, doors, hood, trunk, bumpers, interior trim, chassis structure, rust prevention. HVAC: Heating, ventilation, air conditioning system, refrigerant handling, compressor, evaporator, heater core. Safety Systems: Airbag system, seat belts, SRS control unit. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement. Troubleshooting: Diagnostic procedures for common and complex issues, symptom-based troubleshooting charts. Repair And Overhaul: Detailed step-by-step instructions for component removal, installation, disassembly, and reassembly. Adjustments: Alignment procedures, brake adjustments, clutch adjustments, idle speed adjustments. Diagnostics: Diagnostic trouble codes (DTCs), electrical circuit testing, pressure testing, vacuum testing. Special Tools: Identification and usage of specific BMW special service tools (SSTs) required for various procedures. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic strategies. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printable: Yes Binding Type Delivery Method: Instant Digital Download Paper Type Physical Medium: Not applicable (Digital) Software Requirement Required Software: Adobe Reader Compatibility Operating Systems: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline 6-Cylinder Displacement: 3.0 Liters (2979 cc) Engine Code: M54B30 Performance Horsepower: 225 hp @ 5900 rpm Torque: 214 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Multi-point fuel injection (Bosch Motronic ME7.2) Engine Features Valve Train: DOHC, 4 valves per cylinder, Double VANOS (variable valve timing) Cooling System: Pressurized liquid cooling, engine-driven water pump. Emission Control: Secondary air injection, catalytic converters, EGR (where applicable). 🔧 Transmission Standard Type: 5-Speed Manual (Getrag 420G) Optional Type: 5-Speed Automatic (GM A5S360R or A5S325Z) Features Automatic Control: Steptronic (manual shifting mode) available on automatic transmissions. 📐 Dimensions Exterior Wheelbase: 107.3 inches (2725 mm) Length: 177.4 inches (4505 mm) Width: 68.5 inches (1740 mm) Height: 55.1 inches (1400 mm) Weights Curb Weight Manual: Approx. 3400 lbs (1542 kg) Curb Weight Automatic: Approx. 3470 lbs (1574 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (Driver and Passenger) IIHS Side Crash Test: Good Active Features Traction Control: Available ASC+T (Automatic Stability Control + Traction) Stability Control: Available DSC (Dynamic Stability Control) ABS: Standard Anti-lock Braking System Passive Features Airbags: Front airbags, available side airbags. Seat Belts: 3-point inertia-reel seat belts with pretensioners. 💡 Technology Features Infotainment Head Unit: Business CD or Professional CD/Radio/Navigation system options available. Audio System: Harmon Kardon premium sound system was an available option. Driver Assistance Parking Sensors: Rear Park Distance Control (PDC) was an optional feature. Connectivity Phone Integration: Optional Bluetooth hands-free system available on later models. 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system recommends intervals, typically around 10,000-15,000 miles or annually. Spark Plug Replacement: Typically every 60,000 miles (using Long Life Iridium spark plugs). Coolant Flush: BMW Blue coolant, typically every 2-4 years or 30,000-50,000 miles. Fluid Specifications Engine Oil Specification: BMW Longlife-01 (LL-01) approved synthetic oil, SAE 5W-30 or 0W-30 recommended. Consult manual for exact viscosity based on climate. Transmission Fluid Manual: Refer to manual for specific gear oil type (e.g., SAE 75W-90 GL-4 or GL-5). Transmission Fluid Automatic: BMW ATF LT-3 (or equivalent approved fluid). Brake Fluid: DOT 4 Power Steering Fluid: Pentosin CHF 11S or Dexron III ATF (check specific vehicle application). Known Issues Crankcase Ventilation: Clogged CCV (crankcase ventilation valve) system leading to oil consumption and vacuum leaks. Cooling System: Plastic coolant expansion tank can become brittle and crack; water pump failure (plastic impeller). Oil Leaks: Valve cover gasket, oil pan gasket, oil filter housing gasket failures. Suspension Wear: Worn control arm bushings, tie...
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    Type: Car
    Vendor:
    Sku: 390156
    Collections: ALL BMW

    AvailabilityIn stock

    🏷️ Basic Information
    Identification
    Make:
    BMW
    Model:
    3 Series
    Model Variant:
    330i
    Generation
    Generation Code:
    E46
    Codes
    Engine Code Primary:
    M54B30
    👋 Introduction
    Market Position
    Segment:
    Premium Compact Executive Sedan
    Competitive Analysis
    Key Competitors:
    Mercedes-Benz C-Class, Audi A4, Lexus IS
    Key Features
    Driving Dynamics:
    Renowned for its balanced chassis, engaging handling, and rear-wheel-drive bias.
    Powertrain:
    The 330i features BMW's robust M54 inline-six engine, offering smooth power delivery and refined performance.
    📋 Manual Details
    Coverage Areas
    Applicable Model Years:
    1999, 2000, 2001, 2002, 2003, 2004, 2005
    Page Count
    Total Pages:
    1258
    Manual Type
    Type:
    Workshop Service Manual / Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF (Digital Download)
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Full overhaul, assembly, disassembly, component testing, timing, lubrication system.
    Engine Management:
    Fuel injection system (DISA, VANOS), ignition system, emissions control, sensor diagnostics, ECU functions.
    Transmission:
    Manual (Getrag 420G) and Automatic (GM A5S360R/A5S325Z) transmission repair, clutch, torque converter, electronic controls.
    Drivetrain:
    Driveshafts, differential, axle shafts, wheel bearings.
    Suspension:
    Front and rear suspension components, struts, shocks, control arms, bushings, springs, alignment specifications.
    Steering:
    Power steering system, steering rack, pump, fluid, tie rods, steering column.
    Brakes:
    Brake system diagnosis, ABS, DSC, brake pads, rotors, calipers, hydraulic lines, parking brake.
    Electrical System:
    Battery, charging system, starter, lighting, power windows, mirrors, locks, wipers, horn, fuse box diagrams.
    Body And Chassis:
    Body panels, doors, hood, trunk, bumpers, interior trim, chassis structure, rust prevention.
    HVAC:
    Heating, ventilation, air conditioning system, refrigerant handling, compressor, evaporator, heater core.
    Safety Systems:
    Airbag system, seat belts, SRS control unit.
    Procedures Included
    Maintenance:
    Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement.
    Troubleshooting:
    Diagnostic procedures for common and complex issues, symptom-based troubleshooting charts.
    Repair And Overhaul:
    Detailed step-by-step instructions for component removal, installation, disassembly, and reassembly.
    Adjustments:
    Alignment procedures, brake adjustments, clutch adjustments, idle speed adjustments.
    Diagnostics:
    Diagnostic trouble codes (DTCs), electrical circuit testing, pressure testing, vacuum testing.
    Special Tools:
    Identification and usage of specific BMW special service tools (SSTs) required for various procedures.
    Technical Depth
    Depth:
    Comprehensive from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic strategies.
    📊 Manual Specifications
    File Format
    Digital Format:
    PDF
    Print Quality
    Printable:
    Yes
    Binding Type
    Delivery Method:
    Instant Digital Download
    Paper Type
    Physical Medium:
    Not applicable (Digital)
    Software Requirement
    Required Software:
    Adobe Reader
    Compatibility
    Operating Systems:
    Windows, Mac, Linux OS
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Naturally Aspirated Inline 6-Cylinder
    Displacement:
    3.0 Liters (2979 cc)
    Engine Code:
    M54B30
    Performance
    Horsepower:
    225 hp @ 5900 rpm
    Torque:
    214 lb-ft @ 3500 rpm
    Fuel System
    Fuel Delivery:
    Multi-point fuel injection (Bosch Motronic ME7.2)
    Engine Features
    Valve Train:
    DOHC, 4 valves per cylinder, Double VANOS (variable valve timing)
    Cooling System:
    Pressurized liquid cooling, engine-driven water pump.
    Emission Control:
    Secondary air injection, catalytic converters, EGR (where applicable).
    🔧 Transmission
    Standard
    Type:
    5-Speed Manual (Getrag 420G)
    Optional
    Type:
    5-Speed Automatic (GM A5S360R or A5S325Z)
    Features
    Automatic Control:
    Steptronic (manual shifting mode) available on automatic transmissions.
    📐 Dimensions
    Exterior
    Wheelbase:
    107.3 inches (2725 mm)
    Length:
    177.4 inches (4505 mm)
    Width:
    68.5 inches (1740 mm)
    Height:
    55.1 inches (1400 mm)
    Weights
    Curb Weight Manual:
    Approx. 3400 lbs (1542 kg)
    Curb Weight Automatic:
    Approx. 3470 lbs (1574 kg)
    🛡️ Safety Features
    Ratings
    NHTSA Front Crash Test:
    5-Star (Driver and Passenger)
    IIHS Side Crash Test:
    Good
    Active Features
    Traction Control:
    Available ASC+T (Automatic Stability Control + Traction)
    Stability Control:
    Available DSC (Dynamic Stability Control)
    ABS:
    Standard Anti-lock Braking System
    Passive Features
    Airbags:
    Front airbags, available side airbags.
    Seat Belts:
    3-point inertia-reel seat belts with pretensioners.
    💡 Technology Features
    Infotainment
    Head Unit:
    Business CD or Professional CD/Radio/Navigation system options available.
    Audio System:
    Harmon Kardon premium sound system was an available option.
    Driver Assistance
    Parking Sensors:
    Rear Park Distance Control (PDC) was an optional feature.
    Connectivity
    Phone Integration:
    Optional Bluetooth hands-free system available on later models.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    BMW Condition Based Service (CBS) system recommends intervals, typically around 10,000-15,000 miles or annually.
    Spark Plug Replacement:
    Typically every 60,000 miles (using Long Life Iridium spark plugs).
    Coolant Flush:
    BMW Blue coolant, typically every 2-4 years or 30,000-50,000 miles.
    Fluid Specifications
    Engine Oil Specification:
    BMW Longlife-01 (LL-01) approved synthetic oil, SAE 5W-30 or 0W-30 recommended. Consult manual for exact viscosity based on climate.
    Transmission Fluid Manual:
    Refer to manual for specific gear oil type (e.g., SAE 75W-90 GL-4 or GL-5).
    Transmission Fluid Automatic:
    BMW ATF LT-3 (or equivalent approved fluid).
    Brake Fluid:
    DOT 4
    Power Steering Fluid:
    Pentosin CHF 11S or Dexron III ATF (check specific vehicle application).
    Known Issues
    Crankcase Ventilation:
    Clogged CCV (crankcase ventilation valve) system leading to oil consumption and vacuum leaks.
    Cooling System:
    Plastic coolant expansion tank can become brittle and crack; water pump failure (plastic impeller).
    Oil Leaks:
    Valve cover gasket, oil pan gasket, oil filter housing gasket failures.
    Suspension Wear:
    Worn control arm bushings, tie rod ends, and rear shock mounts are common.
    Misfires:
    Coil pack failures, vacuum leaks, VANOS solenoid issues can cause misfires.
    Disa Valve:
    Failure of the DISA (Dual Intake System) valve flap can lead to rough idle and performance loss.
    📚 Vehicle History
    Brand Heritage
    Bmw Philosophy:
    Sheer Driving Pleasure, focus on driver engagement and performance.
    Model Evolution
    E46 Generation:
    Introduced in 1998 (for model year 1999), this generation marked a significant evolution in design, technology, and performance for the 3 Series.
    330I Introduction:
    The 330i replaced the previous 328i, offering increased power and torque from the new M54 engine.
    Production
    Manufacturing Locations:
    Primarily Dingolfing, Germany, with some production in South Africa and other global facilities.
    🏆 Awards & Recognition
    Recognitions
    Car And Driver 10Best:
    The E46 3 Series, including variants like the 330i, was a frequent recipient of Car and Driver's 10Best list during its production run.
    Ratings
    Automotive Journalism Reviews:
    Consistently praised by automotive press for its driving dynamics, build quality, and performance.
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