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BMW 5 Series E28 E34 Technical Workshop Manual All 1981-1991 ModelS COVERED

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Generation E-Code: E28 & E34 Production Years E28 Covered Years: 1982-1988 E34 Covered Years: 1988-1996 (Manual covers 1981-1991 model years within E28/E34 generations) Codes Chassis Codes: E28, E34 👋 Introduction Market Position Target Audience: BMW enthusiasts, DIY mechanics, independent repair shops specializing in classic BMWs. Competitive Analysis Value Proposition: Provides comprehensive technical data and repair procedures essential for maintaining and restoring the iconic BMW E28 and early E34 models. Key Features Manual Content: Includes illustrations, diagrams, torque specifications, fluid types, and step-by-step instructions for a wide range of repair tasks. Digital Format Benefit: Instant download provides immediate access, while PDF format allows for keyword searching and easy navigation. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Workshop Service Repair Page Count Estimated Page Count: Varies by specific model/engine variant, but professional manuals typically range from 1000-2500+ pages. Manual Type Manual Type: Technical Workshop Manual / Service Repair Manual Language Language: English Format Delivery Format: Instant Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel, ignition, cooling, exhaust, intake systems, engine management (DME), lubrication. Drivetrain: Manual and automatic transmissions, drivelines, differentials, driveshafts, CV joints, rear axle assemblies. Chassis & Suspension: Front and rear suspension (MacPherson struts, trailing arms, independent rear suspension), steering systems, wheel bearings, alignment specifications. Braking System: Hydraulic brake systems (discs, pads, calipers, master cylinder, ABS components), parking brake. Electrical System: 12V electrical system, battery, alternator, starter, lighting, instrumentation, ignition switch, power windows, central locking, radio systems, fuse box diagrams, wiring schematics. Body & Interior: Body panels, doors, windows, locks, seats, trim, HVAC system, dashboard, sunroof mechanisms. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt tensioning. Troubleshooting: Diagnostic flowcharts, common problem identification, symptom-based troubleshooting for engine, electrical, and mechanical issues. Repair & Overhaul: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems. Adjustments: Valve adjustments, idle speed adjustments, brake adjustments, clutch adjustments, headlight aiming, steering wheel alignment. Technical Depth Diagnostic Capabilities: Includes procedures for engine diagnostics, fault code reading (where applicable for the era), and electrical system testing. Rebuild Procedures: Detailed overhaul procedures for engines, transmissions, and major mechanical components. Diagrammatic Support: Extensive use of exploded views, wiring diagrams, and schematic illustrations for clear component identification and assembly reference. 📊 Manual Specifications File Format File Type: PDF Print Quality PDF Quality: High-resolution for clear viewing and printing of diagrams and text. Binding Type Digital Format Advantage: No physical binding; instant access and searchability. Paper Type Printable: Printable pages allow for physical reference in a workshop environment. ⚙️ Engine Specifications Primary Engine E28 Engine Variants: M10 (4-cylinder, e.g., 518i, 520i), M30 (6-cylinder, e.g., 525e, 528i, 533i, M535i), M21 (Diesel, e.g., 524d, 524td). E34 Engine Variants (Early, 1988-1991): M20 (6-cylinder, e.g., 520i, 525i), M30 (6-cylinder, e.g., 530i, 535i), M21 (Diesel, e.g., 524td), M88/S38 (6-cylinder, e.g., M5). Performance Typical Power Output Range: 115 HP (518i) to 286 HP (M5 E28) and 126 HP (520i) to 315 HP (M5 E34). Torque Specifications: Detailed torque values for all critical engine fasteners (head bolts, main bearings, rod bearings, etc.) are included. Fuel System Fuel Delivery: Bosch L-Jetronic, LE-Jetronic, or Motronic fuel injection systems (depending on engine), mechanical fuel pumps (some early models), electric fuel pumps. 🔧 Transmission Standard Manual Transmission Options: 4-speed and 5-speed Getrag manual transmissions (e.g., 260, 265). Optional Automatic Transmission Options: ZF 3HP22, 4HP22 automatic transmissions. Features Transmission Servicing: Procedures for fluid changes, filter replacement, clutch inspection and replacement, transmission overhaul, and diagnostic checks. 📐 Dimensions Exterior E28 Dimensions (Approximate): Length: 186.7 in, Width: 68.3 in, Height: 55.1 in, Wheelbase: 104.4 in. E34 Dimensions (Approximate): Length: 191.1 in, Width: 70.9 in, Height: 55.4 in, Wheelbase: 111.7 in. Weights Curb Weight Range: Approx. 3000-3500 lbs (E28), 3400-3800 lbs (E34). 🛡️ Safety Features Ratings Passive Safety Features: Crumple zones, reinforced passenger cell, padded dashboard, headrests, seatbelts. Active Features Optional Safety Features: Anti-lock Braking System (ABS) became increasingly common, particularly on higher-trim E34 models. Airbags were not standard on most early E34/E28 models but became available. Passive Features Body Structure: Designed with integral safety cage and energy-absorbing structures. 💡 Technology Features Infotainment Early Infotainment (E28/Early E34): Basic AM/FM/Cassette radio systems, often with optional premium sound packages (e.g., Blaupunkt, Becker). Analog instrumentation. Driver Assistance Advanced Features (E34): ABS, cruise control, power-adjustable seats with memory, heated seats, onboard computer (Check Control), power sunroof. Some models had traction control (ASC/ASC+T). Connectivity Connectivity Features: Primarily limited to radio system integration. Mobile phone integration was rare and aftermarket. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6-12 months, whichever comes first. Check manual for specific engine recommendations. Spark Plug Replacement: Varies by plug type (copper, platinum, iridium), generally 30,000-60,000 miles. Manual provides specific intervals and types. Timing Belt/Chain: M20 and...
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BMW 5 Series E28 E34 Technical Workshop Manual All 1981-1991 ModelS COVERED
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Generation
E-Code:
E28 & E34
Production Years
E28 Covered Years:
1982-1988
E34 Covered Years:
1988-1996 (Manual covers 1981-1991 model years within E28/E34 generations)
Codes
Chassis Codes:
E28, E34
👋 Introduction
Market Position
Target Audience:
BMW enthusiasts, DIY mechanics, independent repair shops specializing in classic BMWs.
Competitive Analysis
Value Proposition:
Provides comprehensive technical data and repair procedures essential for maintaining and restoring the iconic BMW E28 and early E34 models.
Key Features
Manual Content:
Includes illustrations, diagrams, torque specifications, fluid types, and step-by-step instructions for a wide range of repair tasks.
Digital Format Benefit:
Instant download provides immediate access, while PDF format allows for keyword searching and easy navigation.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive Workshop Service Repair
Page Count
Estimated Page Count:
Varies by specific model/engine variant, but professional manuals typically range from 1000-2500+ pages.
Manual Type
Manual Type:
Technical Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Instant Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel, ignition, cooling, exhaust, intake systems, engine management (DME), lubrication.
Drivetrain:
Manual and automatic transmissions, drivelines, differentials, driveshafts, CV joints, rear axle assemblies.
Chassis & Suspension:
Front and rear suspension (MacPherson struts, trailing arms, independent rear suspension), steering systems, wheel bearings, alignment specifications.
Braking System:
Hydraulic brake systems (discs, pads, calipers, master cylinder, ABS components), parking brake.
Electrical System:
12V electrical system, battery, alternator, starter, lighting, instrumentation, ignition switch, power windows, central locking, radio systems, fuse box diagrams, wiring schematics.
Body & Interior:
Body panels, doors, windows, locks, seats, trim, HVAC system, dashboard, sunroof mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt tensioning.
Troubleshooting:
Diagnostic flowcharts, common problem identification, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Repair & Overhaul:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems.
Adjustments:
Valve adjustments, idle speed adjustments, brake adjustments, clutch adjustments, headlight aiming, steering wheel alignment.
Technical Depth
Diagnostic Capabilities:
Includes procedures for engine diagnostics, fault code reading (where applicable for the era), and electrical system testing.
Rebuild Procedures:
Detailed overhaul procedures for engines, transmissions, and major mechanical components.
Diagrammatic Support:
Extensive use of exploded views, wiring diagrams, and schematic illustrations for clear component identification and assembly reference.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
PDF Quality:
High-resolution for clear viewing and printing of diagrams and text.
Binding Type
Digital Format Advantage:
No physical binding; instant access and searchability.
Paper Type
Printable:
Printable pages allow for physical reference in a workshop environment.
⚙️ Engine Specifications
Primary Engine
E28 Engine Variants:
M10 (4-cylinder, e.g., 518i, 520i), M30 (6-cylinder, e.g., 525e, 528i, 533i, M535i), M21 (Diesel, e.g., 524d, 524td).
E34 Engine Variants (Early, 1988-1991):
M20 (6-cylinder, e.g., 520i, 525i), M30 (6-cylinder, e.g., 530i, 535i), M21 (Diesel, e.g., 524td), M88/S38 (6-cylinder, e.g., M5).
Performance
Typical Power Output Range:
115 HP (518i) to 286 HP (M5 E28) and 126 HP (520i) to 315 HP (M5 E34).
Torque Specifications:
Detailed torque values for all critical engine fasteners (head bolts, main bearings, rod bearings, etc.) are included.
Fuel System
Fuel Delivery:
Bosch L-Jetronic, LE-Jetronic, or Motronic fuel injection systems (depending on engine), mechanical fuel pumps (some early models), electric fuel pumps.
🔧 Transmission
Standard
Manual Transmission Options:
4-speed and 5-speed Getrag manual transmissions (e.g., 260, 265).
Optional
Automatic Transmission Options:
ZF 3HP22, 4HP22 automatic transmissions.
Features
Transmission Servicing:
Procedures for fluid changes, filter replacement, clutch inspection and replacement, transmission overhaul, and diagnostic checks.
📐 Dimensions
Exterior
E28 Dimensions (Approximate):
Length: 186.7 in, Width: 68.3 in, Height: 55.1 in, Wheelbase: 104.4 in.
E34 Dimensions (Approximate):
Length: 191.1 in, Width: 70.9 in, Height: 55.4 in, Wheelbase: 111.7 in.
Weights
Curb Weight Range:
Approx. 3000-3500 lbs (E28), 3400-3800 lbs (E34).
🛡️ Safety Features
Ratings
Passive Safety Features:
Crumple zones, reinforced passenger cell, padded dashboard, headrests, seatbelts.
Active Features
Optional Safety Features:
Anti-lock Braking System (ABS) became increasingly common, particularly on higher-trim E34 models. Airbags were not standard on most early E34/E28 models but became available.
Passive Features
Body Structure:
Designed with integral safety cage and energy-absorbing structures.
💡 Technology Features
Infotainment
Early Infotainment (E28/Early E34):
Basic AM/FM/Cassette radio systems, often with optional premium sound packages (e.g., Blaupunkt, Becker). Analog instrumentation.
Driver Assistance
Advanced Features (E34):
ABS, cruise control, power-adjustable seats with memory, heated seats, onboard computer (Check Control), power sunroof. Some models had traction control (ASC/ASC+T).
Connectivity
Connectivity Features:
Primarily limited to radio system integration. Mobile phone integration was rare and aftermarket.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months, whichever comes first. Check manual for specific engine recommendations.
Spark Plug Replacement:
Varies by plug type (copper, platinum, iridium), generally 30,000-60,000 miles. Manual provides specific intervals and types.
Timing Belt/Chain:
M20 and M21 engines use timing belts, requiring replacement every 50,000-70,000 miles. M10 and M30 engines use timing chains, typically requiring replacement at much higher mileage or if noisy.
Fluid Specifications
Engine Oil:
Typically 10W-40 or 20W-50 synthetic or semi-synthetic. Specific BMW LL-XX specifications may apply to later models/engines within this range. Manual provides precise grades.
Coolant:
BMW Blue Antifreeze/Coolant (ethylene glycol based), mixed 50/50 with distilled water. Manual specifies capacity and type.
Brake Fluid:
DOT 4 or DOT 5.1. Manual specifies DOT type and change intervals (typically every 2 years).
Transmission Fluid (Manual):
GL-4 or GL-5 gear oil. Manual specifies viscosity and capacity.
Transmission Fluid (Automatic):
Dexron II/III or equivalent. Manual specifies type and capacity.
Known Issues
Common E28/E34 Issues:
Cooling system leaks (radiator, hoses, water pump), seized climate control flaps, starter motor failure, fuel pump issues, differential seals, rust (wheel wells, rocker panels), E28 rear subframe mounts, E34 valve cover gasket leaks.
Corrosion:
Prone to rust, especially around wheel arches, sills, and trunk lid drains. Manual may offer body repair guidance.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW's reputation for engineering excellence, driver-focused dynamics, and luxury sedans.
Model Evolution
E28 Evolution:
Successor to the E12, introduced in 1981. Known for its refined handling and upscale interior. The E28 M5 is a legendary performance variant.
E34 Evolution:
Successor to the E28, introduced in 1987 (for 1988 model year in Europe). Featured a significantly updated chassis, aerodynamics, and available technology. The E34 M5 is also highly regarded.
Production
Production Span:
E28: 1981-1988. E34: 1987-1995 (though the manual covers up to the 1991 model year for this generation).
🏆 Awards & Recognition
Recognitions
Model Acclaim:
The E28 and E34 generations are celebrated for their driving dynamics, build quality, and timeless design. The M5 variants are considered automotive icons.
Ratings
Contemporary Reviews:
Consistently praised by automotive journalists for their performance, handling, and luxury appointments. Often ranked highly among European sedans of their era.
Certifications
Automotive Excellence:
Represents a significant period in BMW's history, solidifying its position as a leading manufacturer of premium sport sedans.
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