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BMW 733i 735i E23 1983-1985 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 733i / 735i Generation: E23 Production Years Covered: 1983-1985 Codes Chassis Code: E23 👋 Introduction Market Position Segment: Luxury Sedan Bmw Positioning: BMW's flagship luxury sedan of its era, emphasizing performance and comfort. Competitive Analysis Key Competitors: Mercedes-Benz S-Class (W126), Jaguar XJ Series, Cadillac DeVille. Key Features Design Philosophy: Classic BMW styling with a focus on driver engagement and refinement. Engineering Focus: Robust inline-six engines, sophisticated suspension, and driver-oriented cockpit. Manual Value Benefit To Owner: Enables cost-effective maintenance and repair, extending the lifespan of a classic luxury vehicle. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: HTML (requires Internet Explorer), PDF (requires Adobe Acrobat Reader) File Type: ZIP Archive 📖 Manual Coverage Systems Covered Engine: 3.2L (733i), 3.4L (735i) - overhaul, diagnosis, repair Engine Electrical System: Ignition, starting, charging systems, sensors, ECU troubleshooting Fuel System: Fuel injection, fuel pump, injectors, fuel lines, diagnosis Cooling System: Radiator, water pump, thermostat, cooling fan, hoses, diagnosis Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, inspection Clutch: Clutch operation, adjustment, replacement Transmission: Manual and Automatic transmission overhaul, repair, and maintenance Drivetrain: Propeller shaft, rear axle, front axle, differential repair and inspection Steering: Power steering system, steering column, tie rods, hydraulic components Suspension: Front and rear suspension, shock absorbers, control arms, bushings Brake System: Front and rear brakes (disc/drum), ABS (if equipped), hydraulic system, bleeding procedures Wheels And Tires: Wheel specifications, tire pressure, rotation, alignment Body: Body panel repair, chassis structure, corrosion protection Body Equipment: Doors, windows, locks, mirrors, sunroof operation and repair Interior Trim: Seats, upholstery, dashboard, door panels, headliner Electrical System: Wiring diagrams, fuses, relays, power distribution, lighting Instruments And Gauges: Speedometer, tachometer, fuel gauge, warning lights, diagnostic indicators Lighting System: Headlights, taillights, interior lights, fog lights, bulb replacement Heating And Air Conditioning: HVAC system operation, components, troubleshooting, refrigerant handling Audio System: Radio, speakers, antenna, installation and repair of factory and optional equipment Special Equipment: Cruise control, power windows/seats, central locking, other factory options Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, inspection schedules Troubleshooting: Diagnostic procedures, fault finding for all major systems Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation Rebuilding: Complete engine, transmission, and differential overhaul procedures Diagnostics: Electrical system diagnostics, fuel system troubleshooting, engine performance analysis Alignment: Wheel alignment specifications and procedures Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds. Illustrations: Detailed illustrations, diagrams, and pictures for each procedure. Printability: All pages are printable. Target Audience: Do-it-yourself enthusiasts and experienced professional mechanics. 📊 Manual Specifications File Format Primary Format: HTML Secondary Format: PDF (for some components or as a fallback view) Software Requirements: Internet Explorer (for HTML), Adobe Acrobat Reader (for PDF), WinZip/WinRAR (for extraction) Print Quality Output Quality: High-resolution, clear and readable text and graphics. Binding Type Binding: Digital format (no physical binding) Paper Type Paper: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine 733I Engine: M30B32 - 3.2L (3210cc) Inline-6 SOHC 735I Engine: M30B34 - 3.4L (3430cc) Inline-6 SOHC Performance 733I Horsepower: Approx. 197 hp @ 5500 rpm (Euro spec) 733I Torque: Approx. 214 lb-ft @ 3500 rpm (Euro spec) 735I Horsepower: Approx. 218 hp @ 5200 rpm (Euro spec) 735I Torque: Approx. 232 lb-ft @ 3500 rpm (Euro spec) Fuel System Injection Type: Bosch L-Jetronic or Motronic fuel injection Fuel Type: Unleaded Gasoline Engine Design Configuration: Inline-6 Cylinder Valvetrain: Single Overhead Camshaft (SOHC), 2 valves per cylinder 🔧 Transmission Standard Manual Transmission Offered: Yes (4-speed and 5-speed Getrag options) Optional Automatic Transmission Offered: Yes (ZF 4HP22 4-speed automatic) Features Gearshift Mechanism: Cable-operated or direct linkage, covered in detail. 📐 Dimensions Exterior Wheelbase: Approx. 111.4 inches (2830 mm) Length: Approx. 199.5 inches (5068 mm) Weights Curb Weight: Approx. 3600-3800 lbs (1630-1725 kg) depending on configuration 🛡️ Safety Features Ratings Crash Test Data: No standardized crash test ratings from modern agencies for this era, but built to high standards for its time. Active Features Braking System: Four-wheel disc brakes, optional ABS (Anti-lock Braking System). Passive Features Body Structure: Reinforced passenger cell, crumple zones. Restraints: Seat belts for all occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional premium sound systems. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) for enhanced braking control. Connectivity No Modern Connectivity: No modern connectivity features like Bluetooth or USB found in contemporary vehicles. 🔧 Maintenance Service Intervals Oil Change: Recommended every 5,000 - 7,500 miles (8,000 - 12,000 km) or annually. Major Service: Significant inspection and component checks recommended around 30,000 miles (48,000 km) and 60,000 miles (96,000 km). Fluid Specifications Engine Oil: API SG or SH, SAE 10W-40 or 15W-50 depending on climate (refer to manual for specific OEM recommendations). Coolant: Ethylene glycol based antifreeze with corrosion inhibitors (50/50 mix with distilled water). Automatic Transmission Fluid:...
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BMW 733i 735i E23 1983-1985 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
733i / 735i
Generation:
E23
Production Years Covered:
1983-1985
Codes
Chassis Code:
E23
👋 Introduction
Market Position
Segment:
Luxury Sedan
Bmw Positioning:
BMW's flagship luxury sedan of its era, emphasizing performance and comfort.
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class (W126), Jaguar XJ Series, Cadillac DeVille.
Key Features
Design Philosophy:
Classic BMW styling with a focus on driver engagement and refinement.
Engineering Focus:
Robust inline-six engines, sophisticated suspension, and driver-oriented cockpit.
Manual Value
Benefit To Owner:
Enables cost-effective maintenance and repair, extending the lifespan of a classic luxury vehicle.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
HTML (requires Internet Explorer), PDF (requires Adobe Acrobat Reader)
File Type:
ZIP Archive
📖 Manual Coverage
Systems Covered
Engine:
3.2L (733i), 3.4L (735i) - overhaul, diagnosis, repair
Engine Electrical System:
Ignition, starting, charging systems, sensors, ECU troubleshooting
Fuel System:
Fuel injection, fuel pump, injectors, fuel lines, diagnosis
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, diagnosis
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes, inspection
Clutch:
Clutch operation, adjustment, replacement
Transmission:
Manual and Automatic transmission overhaul, repair, and maintenance
Drivetrain:
Propeller shaft, rear axle, front axle, differential repair and inspection
Steering:
Power steering system, steering column, tie rods, hydraulic components
Suspension:
Front and rear suspension, shock absorbers, control arms, bushings
Brake System:
Front and rear brakes (disc/drum), ABS (if equipped), hydraulic system, bleeding procedures
Wheels And Tires:
Wheel specifications, tire pressure, rotation, alignment
Body:
Body panel repair, chassis structure, corrosion protection
Body Equipment:
Doors, windows, locks, mirrors, sunroof operation and repair
Interior Trim:
Seats, upholstery, dashboard, door panels, headliner
Electrical System:
Wiring diagrams, fuses, relays, power distribution, lighting
Instruments And Gauges:
Speedometer, tachometer, fuel gauge, warning lights, diagnostic indicators
Lighting System:
Headlights, taillights, interior lights, fog lights, bulb replacement
Heating And Air Conditioning:
HVAC system operation, components, troubleshooting, refrigerant handling
Audio System:
Radio, speakers, antenna, installation and repair of factory and optional equipment
Special Equipment:
Cruise control, power windows/seats, central locking, other factory options
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, inspection schedules
Troubleshooting:
Diagnostic procedures, fault finding for all major systems
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation
Rebuilding:
Complete engine, transmission, and differential overhaul procedures
Diagnostics:
Electrical system diagnostics, fuel system troubleshooting, engine performance analysis
Alignment:
Wheel alignment specifications and procedures
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds.
Illustrations:
Detailed illustrations, diagrams, and pictures for each procedure.
Printability:
All pages are printable.
Target Audience:
Do-it-yourself enthusiasts and experienced professional mechanics.
📊 Manual Specifications
File Format
Primary Format:
HTML
Secondary Format:
PDF (for some components or as a fallback view)
Software Requirements:
Internet Explorer (for HTML), Adobe Acrobat Reader (for PDF), WinZip/WinRAR (for extraction)
Print Quality
Output Quality:
High-resolution, clear and readable text and graphics.
Binding Type
Binding:
Digital format (no physical binding)
Paper Type
Paper:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
733I Engine:
M30B32 - 3.2L (3210cc) Inline-6 SOHC
735I Engine:
M30B34 - 3.4L (3430cc) Inline-6 SOHC
Performance
733I Horsepower:
Approx. 197 hp @ 5500 rpm (Euro spec)
733I Torque:
Approx. 214 lb-ft @ 3500 rpm (Euro spec)
735I Horsepower:
Approx. 218 hp @ 5200 rpm (Euro spec)
735I Torque:
Approx. 232 lb-ft @ 3500 rpm (Euro spec)
Fuel System
Injection Type:
Bosch L-Jetronic or Motronic fuel injection
Fuel Type:
Unleaded Gasoline
Engine Design
Configuration:
Inline-6 Cylinder
Valvetrain:
Single Overhead Camshaft (SOHC), 2 valves per cylinder
🔧 Transmission
Standard
Manual Transmission Offered:
Yes (4-speed and 5-speed Getrag options)
Optional
Automatic Transmission Offered:
Yes (ZF 4HP22 4-speed automatic)
Features
Gearshift Mechanism:
Cable-operated or direct linkage, covered in detail.
📐 Dimensions
Exterior
Wheelbase:
Approx. 111.4 inches (2830 mm)
Length:
Approx. 199.5 inches (5068 mm)
Weights
Curb Weight:
Approx. 3600-3800 lbs (1630-1725 kg) depending on configuration
🛡️ Safety Features
Ratings
Crash Test Data:
No standardized crash test ratings from modern agencies for this era, but built to high standards for its time.
Active Features
Braking System:
Four-wheel disc brakes, optional ABS (Anti-lock Braking System).
Passive Features
Body Structure:
Reinforced passenger cell, crumple zones.
Restraints:
Seat belts for all occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional premium sound systems.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) for enhanced braking control.
Connectivity
No Modern Connectivity:
No modern connectivity features like Bluetooth or USB found in contemporary vehicles.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 5,000 - 7,500 miles (8,000 - 12,000 km) or annually.
Major Service:
Significant inspection and component checks recommended around 30,000 miles (48,000 km) and 60,000 miles (96,000 km).
Fluid Specifications
Engine Oil:
API SG or SH, SAE 10W-40 or 15W-50 depending on climate (refer to manual for specific OEM recommendations).
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors (50/50 mix with distilled water).
Automatic Transmission Fluid:
ATF Dexron II or equivalent (ZF specific recommendations).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Cooling system leaks (radiator, hoses, water pump), fuel distributor issues, electrical gremlins, vacuum leaks, dashboard illumination failures, driver's seat bolster wear.
Part Numbers
Oil Filter Example:
Mann-Filter W102/2 or equivalent (specific part numbers vary by manufacturer, manual will list OEM references).
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for engineering excellence, sporty driving dynamics, and luxury.
Model Evolution
E23 Introduction:
The E23 was BMW's first generation of the 7 Series, introduced in 1977, with significant updates for the 1983 model year including engine upgrades and styling refinements.
Production
Manufacturing Plant:
Dingolfing, Germany
Production Numbers:
Over 150,000 E23 7 Series produced globally during its lifespan (1977-1986).
🏆 Awards & Recognition
Recognitions
General Acclaim:
Widely acclaimed as a benchmark in luxury car engineering and driving experience for its era.
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