🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 1997 Product Name: BMW K1200 K1200RS 1997 All Service Repair Manual Download Codes Chassis Code: K589 👋 Introduction Market Position Positioning: The BMW K1200RS (K589) was positioned as a high-performance sport-touring motorcycle, blending comfort for long-distance riding with potent engine performance and advanced technology for its era. Competitive Analysis Competitors: Competed against other premium sport-touring machines from manufacturers like Honda (ST1100), Kawasaki (GTR1000), and Yamaha (diversified models). Key Features Features: Characterized by its transverse four-cylinder engine, shaft drive, advanced aerodynamics, and robust build quality typical of BMW motorcycles. Manual Value Proposition Value: Empowers owners and technicians to perform all maintenance and repair tasks accurately, ensuring the longevity and optimal performance of the K1200RS, saving on labor costs. 📋 Manual Details Coverage Areas Areas: Engine, Transmission, Drivetrain, Chassis, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Bodywork, Maintenance, Troubleshooting, Diagnostics Page Count Pages: Comprehensive (Exact count not provided, but described as 'All Service Repair Manual') Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for the K1200RS engine. Transmission Drivetrain: Clutch operation, gearbox maintenance, driveshaft inspection, final drive servicing. Braking System: ABS system (if equipped), brake fluid replacement, caliper servicing, disc inspection. Suspension Steering: Front fork maintenance, rear shock absorber adjustment and replacement, steering head bearing service. Electrical System: Wiring diagrams, battery maintenance, ignition system, lighting, starter, alternator, diagnostic codes. Fuel System: Fuel injection system diagnosis, injector cleaning, fuel pump testing, fuel filter replacement. Cooling System: Coolant specifications, radiator service, thermostat replacement, fan operation. Exhaust System: Muffler and pipe inspection, gasket replacement. Bodywork: Fairing removal and installation, seat adjustment, panel fitting. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain/driveshaft lubrication, brake pad inspection. Troubleshooting: Diagnostic steps for common and uncommon issues, error code interpretation. Repair Overhaul: Detailed instructions for component removal, disassembly, inspection, repair, and reassembly. Electrical Diagnostics: Testing of sensors, actuators, and control units; use of diagnostic tools. Torque Specifications: Precise torque values for all critical fasteners. Technical Depth Depth: Comprehensive, covering from basic rider maintenance to advanced engine and electrical system overhauls. Detail Level: Step-by-step instructions with diagrams and illustrations, suitable for DIY mechanics and professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typical for PDF manuals) Printable: Yes (designed for printing) Print Quality Quality: High-resolution, clear text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, inline four-cylinder Displacement: 1171 cc Bore X Stroke: 71 mm x 75.6 mm Compression Ratio: 10.5:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 100 hp (74 kW) @ 7500 rpm (claimed) Torque: Approx. 103 Nm (76 lb-ft) @ 6000 rpm (claimed) Fuel System Fuel Delivery: Bosch Motronic MA 2.2 electronic fuel injection Fuel Type: Unleaded gasoline, minimum 95 RON (91 AKI) Lubrication Oil Type: API SG/SH or JASO MA, SAE 20W-50 recommended (refer to manual for exact specification) Oil Capacity: Approx. 4.5 liters (4.8 US qt) with filter change (refer to manual for exact specification) Ignition Spark Plugs: NGK CR9EK or equivalent 🔧 Transmission Standard Type: 5-speed manual gearbox Features Drive: Shaft drive Clutch: Hydraulically operated, multi-plate wet clutch Fluid Spec Gearbox Oil: SAE 75W-90 API GL-4 or GL-5 gear oil (refer to manual for specific BMW recommendation) Fluid Capacity Gearbox Oil Capacity: Approx. 1.4 liters (1.5 US qt) (refer to manual for exact specification) 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 905 mm (35.6 in) at handlebars Height: Approx. 1300 mm (51.2 in) at handlebars Weights Dry Weight: Approx. 264 kg (582 lbs) Gross Vehicle Weight Rating: Approx. 490 kg (1080 lbs) Wheels Tires Front Tire: 120/70 ZR17 Rear Tire: 170/60 ZR17 Wheel Bolt Pattern: N/A (Cast wheels with specific mounting) 🛡️ Safety Features Ratings Crash Safety: Motorcycles are not rated by traditional automotive crash test agencies; focus is on rider protection via design and available safety systems. Active Features ABS: Optional BMW Motorrad ABS (Anti-lock Braking System) available on some models. Braking System: Dual 305 mm discs with 4-piston calipers (front), Single 280 mm disc with 2-piston caliper (rear). Passive Features Lighting: Halogen headlight, integrated turn signals, LED taillight. 💡 Technology Features Infotainment Features: Limited by modern standards; typically featured analog gauges, basic trip computer functionality. Driver Assistance ABS: Availability of the optional ABS system was a key technological feature for rider safety. Connectivity Features: No integrated connectivity features as found in modern motorcycles. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually (refer to manual for precise interval and conditions) Major Service Interval: Major service typically at 20,000 km or 40,000 km, including valve clearance...
BMW K1200 K1200RS 1997 All Service Repair Manual Download
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Positioning:
The BMW K1200RS (K589) was positioned as a high-performance sport-touring motorcycle, blending comfort for long-distance riding with potent engine performance and advanced technology for its era.
Competitive Analysis
Competitors:
Competed against other premium sport-touring machines from manufacturers like Honda (ST1100), Kawasaki (GTR1000), and Yamaha (diversified models).
Key Features
Features:
Characterized by its transverse four-cylinder engine, shaft drive, advanced aerodynamics, and robust build quality typical of BMW motorcycles.
Manual Value Proposition
Value:
Empowers owners and technicians to perform all maintenance and repair tasks accurately, ensuring the longevity and optimal performance of the K1200RS, saving on labor costs.
Diagnostic steps for common and uncommon issues, error code interpretation.
Repair Overhaul:
Detailed instructions for component removal, disassembly, inspection, repair, and reassembly.
Electrical Diagnostics:
Testing of sensors, actuators, and control units; use of diagnostic tools.
Torque Specifications:
Precise torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive, covering from basic rider maintenance to advanced engine and electrical system overhauls.
Detail Level:
Step-by-step instructions with diagrams and illustrations, suitable for DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typical for PDF manuals)
Printable:
Yes (designed for printing)
Print Quality
Quality:
High-resolution, clear text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, four-stroke, inline four-cylinder
Displacement:
1171 cc
Bore X Stroke:
71 mm x 75.6 mm
Compression Ratio:
10.5:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 100 hp (74 kW) @ 7500 rpm (claimed)
Torque:
Approx. 103 Nm (76 lb-ft) @ 6000 rpm (claimed)
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.2 electronic fuel injection
Fuel Type:
Unleaded gasoline, minimum 95 RON (91 AKI)
Lubrication
Oil Type:
API SG/SH or JASO MA, SAE 20W-50 recommended (refer to manual for exact specification)
Oil Capacity:
Approx. 4.5 liters (4.8 US qt) with filter change (refer to manual for exact specification)
Ignition
Spark Plugs:
NGK CR9EK or equivalent
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Features
Drive:
Shaft drive
Clutch:
Hydraulically operated, multi-plate wet clutch
Fluid Spec
Gearbox Oil:
SAE 75W-90 API GL-4 or GL-5 gear oil (refer to manual for specific BMW recommendation)
Fluid Capacity
Gearbox Oil Capacity:
Approx. 1.4 liters (1.5 US qt) (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 905 mm (35.6 in) at handlebars
Height:
Approx. 1300 mm (51.2 in) at handlebars
Weights
Dry Weight:
Approx. 264 kg (582 lbs)
Gross Vehicle Weight Rating:
Approx. 490 kg (1080 lbs)
Wheels Tires
Front Tire:
120/70 ZR17
Rear Tire:
170/60 ZR17
Wheel Bolt Pattern:
N/A (Cast wheels with specific mounting)
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycles are not rated by traditional automotive crash test agencies; focus is on rider protection via design and available safety systems.
Active Features
ABS:
Optional BMW Motorrad ABS (Anti-lock Braking System) available on some models.
Braking System:
Dual 305 mm discs with 4-piston calipers (front), Single 280 mm disc with 2-piston caliper (rear).
Passive Features
Lighting:
Halogen headlight, integrated turn signals, LED taillight.
💡 Technology Features
Infotainment
Features:
Limited by modern standards; typically featured analog gauges, basic trip computer functionality.
Driver Assistance
ABS:
Availability of the optional ABS system was a key technological feature for rider safety.
Connectivity
Features:
No integrated connectivity features as found in modern motorcycles.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually (refer to manual for precise interval and conditions)
Major Service Interval:
Major service typically at 20,000 km or 40,000 km, including valve clearance checks (refer to manual for precise intervals)
Fluid Specifications
Brake Fluid:
DOT 4 (refer to manual for exact specification and bleeding procedures)
Coolant:
BMW Advanced Antifreeze (or equivalent) - typically a glycol-based coolant with corrosion inhibitors. Ratio usually 50/50 with distilled water. (refer to manual)
Final Drive Oil:
SAE 75W-90 API GL-4 or GL-5 gear oil (refer to manual for specific BMW recommendation)
Older BMWs can sometimes experience minor electrical issues due to aged wiring or connectors, which this manual would help diagnose.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long and distinguished history in motorcycle manufacturing, known for engineering excellence, innovation, and durability since the early 20th century.
Model Evolution
Predecessors:
The K1200RS evolved from BMW's pioneering K-series 'flying brick' inline-four motorcycles, which debuted in the early 1980s.
Successor:
The K1200RS platform was later succeeded by more advanced K1200GT and K1200LT models, and eventually the K1300 series, incorporating significant technological updates.
Production
Production Years:
1997-2000 (for the K589 model)
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 1997 model year are not readily cited, the K1200RS was generally praised by motorcycle journalists for its performance, comfort, and engineering prowess in the sport-touring segment.
Ratings
Consumer Reviews:
Generally positive for its blend of sport and touring capabilities, though some noted the weight and complexity compared to Japanese rivals.
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