BMW K1200LT K 1200 LT 2004 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Year: 2004 Generation Generation Designation: K1200LT (2nd Generation) Codes Chassis Code: K589 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer (GT) Motorcycle Target Audience: Touring riders seeking comfort, technology, and long-distance capability. Competitive Analysis Key Competitors Era: Honda Gold Wing, Harley-Davidson Electra Glide Ultra Classic, Kawasaki Voyager. Key Features Aerodynamics: Extensive fairings and integrated windshield for rider protection and comfort. Ergonomics: Comfortable seating, adjustable ergonomics, and integrated luggage for long-distance touring. Powertrain Layout: Longitudinal inline-four engine with shaft drive. 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Page Count Estimated Page Count: Hundreds (printable in entirety or select pages) Manual Type Manual Classification: Factory Service Manual / Workshop Manual / Repair Manual Language Language Provided: English Format Delivery Format: Digital Download (PDF) File Format: PDF (Portable Document Format) Searchability: Text-searchable PDF for quick information retrieval. Print Quality: High-resolution graphics and text suitable for printing. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine System: Full engine diagnosis, repair, overhaul, including fuel injection, ignition, lubrication, cooling, and exhaust systems. Transmission System: Complete transmission service, repair, clutch operation, and final drive. Chassis And Suspension: Front and rear suspension (including BMW Paralever and Duolever), steering system, wheel bearings, and hub assemblies. Braking System: ABS system (Integral ABS), brake fluid service, caliper overhaul, disc replacement, and hydraulic lines. Electrical System: Comprehensive wiring diagrams, diagnostic procedures for ECU, sensor inputs/outputs, lighting, charging system, starter, instrumentation, and accessory circuits. Fuel System: Fuel pump, injectors, fuel tank, pressure regulation, and diagnostics. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common and uncommon faults, fault code identification, and diagnostic procedures. Body And Fairings Bodywork And Plastics: Removal and installation of fairings, body panels, seat, luggage systems, and interior trim. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, brake fluid flush, coolant checks, valve clearance adjustments, and lubrication points. Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, electrical system diagnosis and repair, brake system overhaul. Component Overhaul: Detailed procedures for disassembling, inspecting, repairing, and reassembling major components like the engine, transmission, and suspension. Electrical Diagnostics: Testing of sensors, actuators, ECUs, and troubleshooting electrical faults using wiring diagrams and diagnostic tools. Torque Specifications: Comprehensive list of all critical torque values for fasteners across all systems. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures for electronic control units (ECU), sensor data analysis, and fault code interpretation. Rebuild Procedures: Full engine and transmission rebuild procedures with detailed diagrams and specifications. Wiring Diagrams: High-detail, system-specific wiring diagrams for electrical troubleshooting. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-four cylinder, four-stroke Displacement: 1171 cc (71.4 cu in) Bore X Stroke: 79 mm x 59 mm Compression Ratio: 11.0:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: 110 hp (82 kW) @ 7500 rpm (approximate, varies slightly by market) Torque: 120 Nm (88.5 lb-ft) @ 5250 rpm (approximate, varies slightly by market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential port injection Fuel Type: Unleaded premium gasoline (95 RON / 91 AKI) Fuel Capacity: 24 liters (6.3 US gal) Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Capacity: 4.2 liters (4.4 US qt) with filter change Recommended Oil Grade: SAE 5W-40 synthetic motorcycle oil (BMW recommends Castrol) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh manual Final Drive: Shaft drive Features Clutch Type: Hydraulically operated, multi-disc wet clutch Transmission Oil Capacity: Approximately 1.3 liters (1.4 US qt) Recommended Transmission Oil: API GL-5, SAE 75W-90 synthetic gear oil 📐 Dimensions Exterior Length: 2620 mm (103.1 in) Width: 1020 mm (40.2 in) (at mirrors) Height: 1630 mm (64.2 in) (at highest windshield position) Wheelbase: 1626 mm (64.0 in) Weights Dry Weight: 322 kg (710 lbs) Gross Vehicle Weight Rating: 510 kg (1124 lbs) Maximum Payload: 188 kg (414 lbs) Gvwr With Passenger And Luggage: 510 kg (1124 lbs) Cargo Top Case Capacity: Approx. 55 liters, integrated passenger backrest Saddlebag Capacity: Approx. 32 liters per side 🛡️ Safety Features Ratings ABS System: BMW Integral ABS (fully integrated, rider-adjustable) Active Features Lighting: Halogen dual headlights, LED taillight, integrated turn signals. Braking System Features: Dual front discs with 4-piston calipers, single rear disc with 2-piston caliper, linked braking (Integral ABS). Passive Features Frame Construction: Aluminum twin-spar frame with integral subframe for luggage capacity. Ride By Wire: Electronic throttle control (drive-by-wire) for smoother power delivery and cruise control integration. 💡 Technology Features Infotainment Audio System: Integrated premium audio system with AM/FM radio, CD player, and provisions for auxiliary input. Cruise Control: Electronic cruise control system. Heated Grips And Seats: Standard heated grips for rider and passenger, heated seat for rider. Driver Assistance ABS: BMW Integral ABS (Anti-lock Braking System), combining front and rear brakes into a single, electronically managed system. Reverse...