🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Nickname: Flying Brick Body Style: Sport Tourer Motorcycle Generation Generation Code: K589 Generation Years: 1997-2005 (K1200RS evolution) Codes Chassis Code: K589 👋 Introduction Market Position Segment: Luxury Sport Touring Motorcycle Target Audience: Owners seeking comprehensive maintenance and repair capabilities for their K1200RS, from DIY enthusiasts to professional mechanics. Competitive Analysis Competitors: Honda ST1100/ST1300, Yamaha FJR1300, Kawasaki GTR1400, Ducati ST4/ST3 Key Features Vehicle Selling Points: Powerful inline-four engine, advanced ABS braking, shaft drive, comfortable ergonomics for long distances, sophisticated design. Manual Value Proposition: Enables owners to maintain and repair their premium BMW motorcycle, saving on dealership costs and ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Covered Years: 2000, 2001, 2002, 2003, 2004, 2005 Primary Market: North America, Europe Language: English Page Count Estimated Page Count: 500+ Manual Type Type: Complete Workshop Service & Repair Manual Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, and diagnostics Fuel System: Fuel injection system (EFI), fuel pump, injectors, pressure regulator Ignition System: Ignition coils, spark plugs, ECU control Transmission: Gearbox (5-speed), clutch assembly, final drive (shaft drive) Brakes: Integral ABS II braking system (front and rear), brake calipers, lines, master cylinders, ABS module Suspension: Front fork (adjustable), rear mono-shock absorber (adjustable), linkage systems Electrical System: Wiring diagrams, battery, charging system, starter, lighting, instrumentation, ECU, sensors Chassis: Frame, subframe, steering head, swingarm Bodywork: Fairings, body panels, seat, luggage system (optional) Procedures Included Maintenance: Oil change, filter replacement, spark plug service, chain/shaft drive maintenance, brake fluid flush, coolant service Troubleshooting: Diagnostic codes, symptom-based troubleshooting guides Repair: Engine rebuild, transmission overhaul, suspension fork rebuild, brake system service, electrical component replacement Adjustment: Valve clearance adjustment, throttle cable adjustment, clutch lever adjustment, suspension settings Disassembly Assembly: Complete component-level disassembly and reassembly instructions Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics. Diagnostic Capability: Detailed diagnostic procedures for engine management, ABS, and other electronic systems. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically) Print Quality Image Resolution: High-resolution for clarity of diagrams and photos Diagrams And Illustrations: Detailed exploded views, wiring schematics, and component illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: DOHC Inline Four-Cylinder Displacement: 1171 cc (1.17 Liters) Bore X Stroke: 79 mm x 59 mm Compression Ratio: 10.5:1 Cooling System: Liquid-cooled Valve Train: 4 valves per cylinder, DOHC actuated by cam chain Performance Horsepower: 110 hp @ 7500 rpm Torque: 117 Nm (86 lb-ft) @ 5500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 Fuel Type: Unleaded Premium, 91 Octane (RON+MON)/95 ROZ Fuel Tank Capacity: 21 Liters (5.5 US gallons) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Clutch Type: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive with universal joint Features Gear Ratios: Detailed ratios provided within the manual for each gear. Transmission Fluid Type: SAE 75W-90 Synthetic Gear Oil (e.g., BMW's recommended or equivalent) 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 930 mm (36.6 in) at handlebars Height: Approx. 1420 mm (55.9 in) at highest screen position Wheelbase: Approx. 1507 mm (59.3 in) Weights Dry Weight: Approx. 242 kg (533.5 lbs) Wet Weight: Approx. 263 kg (580 lbs) (fully fueled) Max Payload: Approx. 200 kg (440 lbs) 🛡️ Safety Features Ratings Braking System Type: BMW Integral ABS II (Anti-lock Braking System) ABS Functionality: Linked braking, rider can modulate front and rear independently, or apply both via front lever. Active Features Tire Pressure Monitoring: Optional on some models/markets, detailed in manual if equipped. Passive Features Frame Construction: Aluminum beam frame for rigidity and weight saving. Lighting: Halogen headlights, integrated turn signals, LED taillight. 💡 Technology Features Infotainment Instrumentation: Analog speedometer and tachometer, digital display for fuel level, gear indicator, clock, trip meters, and warning lights. Audio System: Optional radio/cassette or CD player integration on some models, wiring diagrams included. Driver Assistance ABS: Integral ABS II, a sophisticated anti-lock braking system for its era. Traction Control: Not standard on K1200RS models covered by this manual, but some later K-series models offered ASC (Automatic Stability Control). Connectivity Diagnostic Port: BMW 10-pin diagnostic connector, allowing for advanced diagnostics with compatible tools (covered by manual for reference). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Major Service Interval: Every 20,000 km (12,000 miles) including valve checks. Brake Fluid Change: Every 2 years. Fluid Specifications Engine Oil Type: BMW Motorrad Advised: SAE 15W-50 API SG/SH or JASO MA (e.g., Castrol Power RS 4T 10W-50 or equivalent) Engine Oil Capacity: Approx. 4.0 Liters (4.2 US quarts) with filter change. Coolant Type: BMW approved coolant (ethylene glycol-based) with corrosion inhibitors (e.g., BMW...